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Carbon Hub → Measures
Ways to cut emissions

Every serious reduction measure, priced

18 measures from negative-cost insulation to CCS — what each does, what it costs per tonne, where it applies and how to size it. Ranked honestly: the cheap tonnes first.

Removable insulation (modular)
2–5% · payback 0.5–2 yr
Steam-trap management
3–10% of steam cost · payback <1 yr
Condensate & flash-steam recovery
up to 10% of steam cost · payback <1.5 yr
Boiler economizers
+3–6% boiler efficiency · payback 1–3 yr
Combustion air preheating
+2–5% · payback 2–4 yr
Waste heat to power (ORC)
5–20% of waste stream → kWh · payback 4–8 yr
Industrial heat pumps
30–60% of low-temp heat · payback 3–6 yr
Variable-speed drives & motors
20–50% of the motor's kWh · payback 1–3 yr
Compressed-air optimisation
20–40% of CA energy · payback <2 yr
Burner tuning & O2 trim
1–3% · payback <1 yr
Oxyfuel combustion
10–25% fuel + CCS-readiness · payback 3–7 yr
Electrification of heat
up to 100% of fuel CO2 (grid-dependent) · payback 5–10 yr
Solar thermal process heat
10–30% of LT heat (climate-dependent) · payback 4–8 yr
Biogas & biomass fuel switch
20–100% of fuel CO2 · payback 3–7 yr
Hydrogen fuel switch
up to 100% of fuel CO2 · payback >8 yr today
Carbon capture & storage (CCS)
50–95% of a stream · payback >10 yr, policy-dependent
Clinker substitution (SCMs)
20–35% of cement CO2 · payback 1–3 yr
Scrap/EAF route conversion
≈80% vs BF-BOF · payback project-scale

Head-to-head comparisons

Removable insulation (modular) vs Carbon capture & storage (CCS)
cost, payback & the sequencing verdict
Removable insulation (modular) vs Industrial heat pumps
cost, payback & the sequencing verdict
Removable insulation (modular) vs Hydrogen fuel switch
cost, payback & the sequencing verdict
Industrial heat pumps vs Electrification of heat
cost, payback & the sequencing verdict
Industrial heat pumps vs Hydrogen fuel switch
cost, payback & the sequencing verdict
Boiler economizers vs Waste heat to power (ORC)
cost, payback & the sequencing verdict
Steam-trap management vs Removable insulation (modular)
cost, payback & the sequencing verdict
Carbon capture & storage (CCS) vs Hydrogen fuel switch
cost, payback & the sequencing verdict
Biogas & biomass fuel switch vs Hydrogen fuel switch
cost, payback & the sequencing verdict
Oxyfuel combustion vs Electrification of heat
cost, payback & the sequencing verdict
Solar thermal process heat vs Industrial heat pumps
cost, payback & the sequencing verdict
Clinker substitution (SCMs) vs Carbon capture & storage (CCS)
cost, payback & the sequencing verdict
How this page is built: heat-loss figures follow ASTM C680 / ISO 12241 (the method behind our public calculators); facility emissions from Climate TRACE & EU ETS verified data across 30,000+ industrial sites; the 2026–2034 schedule is Regulation (EU) 2023/956, not a forecast. Published by Inzonex — manufacturer of modular removable insulation (UK Patent GB2508992.1). Spotted an error? Tell us — we correct on evidence.
Inzonex removable modular insulation on industrial equipment
Cut the tonnes at the source

Hot industrial equipment? Cut the heat loss.

Boilers, kilns, heat exchangers, valves and steam lines lose energy continuously. Inzonex makes patented (UK GB2508992.1) removable modular insulation — snap-fastened covers engineered per temperature tier, not generic off-the-shelf jackets:

  • Up to 90% less heat loss from insulated surfaces
  • Surface temperature ≤45 °C — touch-safe for workers (EN ISO 13732-1)
  • 6× faster maintenance access than fixed cut-and-weld lagging — unclips and refits in minutes, no destruction
  • Inspectable — comes off to check for corrosion under insulation, then refits like-new (generic jackets often don't survive removal)
  • Typical payback under 2 years (some 9–11 months)
See Inzonex process-equipment insulation →Run the savings study
Source: Inzonex Carbon Hub — inzonex.co.uk/carbon · prices dated as shown on each figure · schedule per Regulation (EU) 2023/956 · indicative analytics, not compliance advice.