Chemical Plant in United States. Approximate location 47.35731, -101.83566.
Chemical PlantUnited StatesCO₂ estimate (modelled)
Great Plains Synfuels Plant is a chemical plant in United States. Its listed capacity is 362,870 t of chemical. Chemical plants produce a wide range of industrial and specialty chemicals, many requiring precise temperature control and sustained heat input for reactions and separations. It is operated by Basin Electric Power Cooperative. By capacity it ranks #15 among 25 chemical plants in United States. It emits about 522,611 t CO₂e a year from Climate TRACE, roughly comparable to the annual emissions of 122k passenger cars.
Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-45257096.
Source data, measured cross-checks and calculated values are kept separate. No confidence percentage is invented.
Same Climate TRACE subsector; closest non-placeholder modelled CO₂e values. Russia and Belarus excluded.
PowerAtlas operating assets, ordered by great-circle distance from published coordinates.
At 362,870 t of chemical, Great Plains Synfuels Plant is around the median chemical plant in United States (447,240 t of chemical). Subsector: chemicals. As chemical plant, it requires high process heat (typically 100–500°C) for its core industrial operations — heat that must be supplied by boilers, furnaces or direct combustion, and losses through uninsulated vessels and piping represent wasted fuel. Removable modular insulation can cut those losses by 80–96%, surface-cooling equipment to ≤45°C, with payback often under 2 years. Chemical plants produce a wide range of industrial and specialty chemicals, many requiring precise temperature control and sustained heat input for reactions and separations.
Capacity & CO₂-intensity comparison computed from Climate TRACE industrial facilities data; sector role based on engineering reference.
This facility's estimated annual CO₂e (Climate TRACE, modelled) in everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:
Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.
At its reported 523k t CO₂e/yr (Scope 1), Great Plains Synfuels Plant carries no domestic carbon price; chemical plants are not a CBAM-covered good, so there is no border-carbon liability. At the EU ETS reference price (€75/t) the emissions carry an indicative carbon value of €39.4M/yr. The fastest decarbonization lever is energy efficiency: eliminating heat loss on hot equipment (removable insulation, steam & waste-heat recovery) typically cuts 2–5% of fuel-related CO₂ — here ≈10k t–26k t/yr, worth €788k–€2.0M, with payback up to 2 years. No domestic carbon price — but cement, steel, aluminium, fertilizer and hydrogen exported to the EU face CBAM at €75/t (rising to 100% by 2034).
Measured CO₂: 2.9M t/yr — verified GHGRP (reporting year 2023) (450% above the modelled estimate). Modelled estimate 523k t/yr (Climate TRACE), high-confidence match, cross-checked via the measured-vs-modelled dataset (n=711).
Carbon price: EU CBAM €75/t · EU ETS €79/t, July 2, 2026, refreshed live via Carbon Hub. CO₂: measured (GHGRP RY2023), cross-checked vs Climate TRACE. Efficiency range: US DOE / ASTM C680 (method). Indicative carbon value, not the cash bill — free allocation applies; not compliance advice. Estimate the saving for this site →
Listed capacity (t of chemical), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).
Operated by Basin Electric Power Cooperative.
Great Plains Synfuels Plant sits in a warm-summer humid continental climate zone (Köppen Dfb), at 47.4°N in the northern hemisphere.
Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).
The local climate sets how fast unprotected steel, protective coatings and the insulation on hot process equipment degrade at this site. It sits in a mild atmospheric environment (estimated ISO 9223 class C2 — Low), with thermal cycling the leading environmental stress.
In this site’s local climate, a bare 150 °C surface sheds about 1444 W/m² to ambient — roughly 1.11× the loss at a 20 °C reference; removable insulation recovers about 1372 W/m² of that. Reference-surface calculation at a 150 °C surface from WorldClim climate normals (ASTM C680 / ISO 12241) — an indicative per-climate comparison, not a measurement of this site’s specific equipment. Open method dataset: DOI 10.5281/zenodo.20787408 (CC BY 4.0).
Higher environmental severity is exactly where protective removable insulation pays back most: a sheltered micro-climate slows corrosion, UV and thermal-cycling damage and extends outdoor hardware service life. This is an indicative site-climate context — not a condition assessment of any specific plant or operator.
Indicative estimate via the ISO 9223:2012 informative method (atmospheric corrosivity from temperature, time-of-wetness and airborne salinity), using WorldClim climate normals, the Köppen-Geiger class and coast distance. Indicative, not a measured corrosion rate.
The #15 largest of 25 chemical plants in United States by listed capacity (Climate TRACE).
Coordinates 47.35731, -101.83566. View on OpenStreetMap.
For a chemical plant, the main modular-insulation targets are reactors, crackers, distillation columns, heat exchangers, steam lines, valves & flanges. Typical hot-surface ranges used for screening: 150–500 °C.
A first-pass insulation screen suggests about 15,000 MWh/year of recoverable heat-loss reduction and about 3,100 t CO₂e/year of avoided emissions. Screening estimate scaled from installed process-heat projects and surface-temperature reduction data.
See Inzonex Modular Insulation → Run the calculator →
Screening calculation from facility class, capacity and open emissions/energy context. Engineering survey required before procurement.
Start with a thermal survey of valves, flanges, doors and bends. Removable modular insulation keeps maintenance access open while lowering exposed-surface temperature and wasted heat.
Funding. Investment tax credit up to 30% of qualified investment incl. industrial decarbonization; open to small/medium/large manufacturers. official source · verified 2026
Status: ~$6B of $10B allocated Jan-2025; remaining capacity + IRA status under political review — verify before 'apply now'.
Obligation. None at federal level (voluntary). Some states have their own programs. (applies as a rule above the stated threshold — we do not hold this site's metered energy use). · verified 2026
Programme terms verified 2026-06-18; confirm the current open phase before applying. Eligibility depends on a site's energy use / headcount, which we do not hold — not a per-facility eligibility determination.
Great Plains Synfuels Plant is a chemical plant in United States. Chemical plants produce a wide range of industrial and specialty chemicals, many requiring precise temperature control and sustained heat input for reactions and separations.
The open dataset lists 362,870 t of chemical of capacity for Great Plains Synfuels Plant.
The page uses about 522,611 t CO₂e/year from the open dataset It ranks #246 among facilities in United States by estimated CO₂.
Great Plains Synfuels Plant is in United States at approximately 47.35731, -101.83566.
The operator recorded in the open dataset is Basin Electric Power Cooperative.
