λ = 0.022 W/m·K at mean temperature ((150+20)/2 = 85 °C, from the published curve). Pipe losses per metre, four thicknesses, savings vs bare.
| Pipe | 30 mm W/m | 50 mm W/m | 80 mm W/m | 100 mm W/m | BARE W/m | Surface @50 mm | Saving €/m·yr @50 mm | t CO2/m·yr |
|---|---|---|---|---|---|---|---|---|
| DN25 | 17 | 13 | 10 | 9 | 136 | 23 °C | €60 | 0.22 |
| DN50 | 25 | 18 | 14 | 12 | 246 | 24 °C | €111 | 0.41 |
| DN80 | 33 | 23 | 17 | 15 | 363 | 24 °C | €166 | 0.61 |
| DN100 | 40 | 28 | 20 | 18 | 467 | 24 °C | €214 | 0.78 |
| DN150 | 55 | 37 | 26 | 23 | 687 | 24 °C | €317 | 1.16 |
| DN200 | 70 | 46 | 32 | 27 | 895 | 25 °C | €414 | 1.52 |
| DN300 | 99 | 64 | 44 | 37 | 1,323 | 25 °C | €614 | 2.25 |
Assumptions: 20 °C ambient, still air (h=10 W/m²·K combined), €0.05/kWh fuel, 8000 h/yr, 82% efficiency, 0.183 kg CO2e/kWh (DESNZ 2024). Flat surfaces at this duty: bare 1,300 W/m² → 55 W/m² at 50 mm (≈€607/m²·yr saved). Method: ASTM C680 simplified — methodology. Your exact case: free calculator.
| Material | λ W/m·K | Loss W/m | Surface | Saving €/m·yr | t CO2/m·yr |
|---|---|---|---|---|---|
| Stone wool (mineral wool) | 0.044 | 54 | 28 °C | €201 | 0.7 |
| Glass wool | 0.042 | 51 | 28 °C | €203 | 0.7 |
| Ceramic fibre (RCF / AES blanket) | 0.060 | 72 | 31 °C | €193 | 0.7 |
| Aerogel blanket | 0.024 | 30 | 25 °C | €213 | 0.8 |
| Calcium silicate | 0.060 | 71 | 31 °C | €193 | 0.7 |
| Expanded perlite | 0.064 | 75 | 31 °C | €191 | 0.7 |
| Cellular glass | 0.050 | 61 | 29 °C | €198 | 0.7 |
| Microporous (fumed-silica) panels | 0.022 | 28 | 24 °C | €214 | 0.8 |
| Elastomeric foam (FEF) | 0.040 | 49 | 27 °C | €204 | 0.7 |
| E-glass needle mat | 0.045 | 55 | 28 °C | €201 | 0.7 |
| Silica needle mat / fabric | 0.055 | 66 | 30 °C | €195 | 0.7 |
DN100 pipe at 150 °C, 50 mm insulation, per metre of pipe; bare loss 467 W/m. λ at mean temperature; € and CO2 per metre·year at €0.05/kWh, 8000 h, 82% efficiency. Method: ASTM C680 simplified (h=10).
Material datasheet: Microporous (fumed-silica) panels → · temperature class: by temperature →