λ = 0.060 W/m·K at mean temperature ((300+20)/2 = 160 °C, from the published curve). Pipe losses per metre, four thicknesses, savings vs bare.
| Pipe | 30 mm W/m | 50 mm W/m | 80 mm W/m | 100 mm W/m | BARE W/m | Surface @50 mm | Saving €/m·yr @50 mm | t CO2/m·yr |
|---|---|---|---|---|---|---|---|---|
| DN25 | 91 | 72 | 58 | 53 | 294 | 37 °C | €108 | 0.40 |
| DN50 | 134 | 100 | 78 | 70 | 530 | 40 °C | €210 | 0.77 |
| DN80 | 177 | 129 | 98 | 87 | 782 | 42 °C | €318 | 1.17 |
| DN100 | 215 | 154 | 115 | 101 | 1,005 | 43 °C | €415 | 1.52 |
| DN150 | 295 | 207 | 150 | 129 | 1,480 | 45 °C | €621 | 2.27 |
| DN200 | 370 | 255 | 182 | 156 | 1,927 | 45 °C | €816 | 2.99 |
| DN300 | 525 | 355 | 248 | 210 | 2,849 | 47 °C | €1,217 | 4.45 |
Assumptions: 20 °C ambient, still air (h=10 W/m²·K combined), €0.05/kWh fuel, 8000 h/yr, 82% efficiency, 0.183 kg CO2e/kWh (DESNZ 2024). Flat surfaces at this duty: bare 2,800 W/m² → 300 W/m² at 50 mm (≈€1,220/m²·yr saved). Method: ASTM C680 simplified — methodology. Your exact case: free calculator.
| Material | λ W/m·K | Loss W/m | Surface | Saving €/m·yr | t CO2/m·yr |
|---|---|---|---|---|---|
| Stone wool (mineral wool) | 0.057 | 147 | 42 °C | €419 | 1.5 |
| Glass wool | 0.054 | 140 | 41 °C | €422 | 1.5 |
| Ceramic fibre (RCF / AES blanket) | 0.060 | 154 | 43 °C | €415 | 1.5 |
| Aerogel blanket | 0.029 | 78 | 32 °C | €452 | 1.7 |
| Calcium silicate | 0.070 | 177 | 46 °C | €404 | 1.5 |
| Expanded perlite | 0.073 | 184 | 47 °C | €401 | 1.5 |
| Cellular glass | 0.062 | 158 | 43 °C | €413 | 1.5 |
| Microporous (fumed-silica) panels | 0.023 | 63 | 29 °C | €460 | 1.7 |
| E-glass needle mat | 0.053 | 137 | 40 °C | €424 | 1.6 |
| Silica needle mat / fabric | 0.055 | 142 | 41 °C | €421 | 1.5 |
DN100 pipe at 300 °C, 50 mm insulation, per metre of pipe; bare loss 1,005 W/m. λ at mean temperature; € and CO2 per metre·year at €0.05/kWh, 8000 h, 82% efficiency. Method: ASTM C680 simplified (h=10).
Material datasheet: Ceramic fibre (RCF / AES blanket) → · temperature class: by temperature →