Aerogel blanket at 150 °C — heat-loss table

λ = 0.024 W/m·K at mean temperature ((150+20)/2 = 85 °C, from the published curve). Pipe losses per metre, four thicknesses, savings vs bare.

Pipe	30 mm W/m	50 mm W/m	80 mm W/m	100 mm W/m	BARE W/m	Surface @50 mm	Saving €/m·yr @50 mm	t CO2/m·yr
DN25	18	14	11	10	136	23 °C	€60	0.22
DN50	27	20	15	13	246	24 °C	€111	0.40
DN80	36	25	19	17	363	24 °C	€165	0.60
DN100	44	30	22	19	467	25 °C	€213	0.78
DN150	61	41	29	25	687	25 °C	€315	1.15
DN200	76	51	35	30	895	25 °C	€412	1.51
DN300	108	71	48	40	1,323	25 °C	€611	2.24

Assumptions: 20 °C ambient, still air (h=10 W/m²·K combined), €0.05/kWh fuel, 8000 h/yr, 82% efficiency, 0.183 kg CO2e/kWh (DESNZ 2024). Flat surfaces at this duty: bare 1,300 W/m² → 60 W/m² at 50 mm (≈€605/m²·yr saved). Method: ASTM C680 simplified — methodology. Your exact case: free calculator.

Context

All materials at 150 °C

Material	λ W/m·K	Loss W/m	Surface	Saving €/m·yr	t CO2/m·yr
Stone wool (mineral wool)	0.044	54	28 °C	€201	0.7
Glass wool	0.042	51	28 °C	€203	0.7
Ceramic fibre (RCF / AES blanket)	0.060	72	31 °C	€193	0.7
Aerogel blanket	0.024	30	25 °C	€213	0.8
Calcium silicate	0.060	71	31 °C	€193	0.7
Expanded perlite	0.064	75	31 °C	€191	0.7
Cellular glass	0.050	61	29 °C	€198	0.7
Microporous (fumed-silica) panels	0.022	28	24 °C	€214	0.8
Elastomeric foam (FEF)	0.040	49	27 °C	€204	0.7
E-glass needle mat	0.045	55	28 °C	€201	0.7
Silica needle mat / fabric	0.055	66	30 °C	€195	0.7

DN100 pipe at 150 °C, 50 mm insulation, per metre of pipe; bare loss 467 W/m. λ at mean temperature; € and CO2 per metre·year at €0.05/kWh, 8000 h, 82% efficiency. Method: ASTM C680 simplified (h=10).

Material datasheet: Aerogel blanket → · temperature class: by temperature →

FAQ

Questions on this topic

How much heat does a pipe at 150 °C lose with aerogel blanket?

With 50 mm at 150 °C (λ=0.024 at mean): DN50 loses 20 W/m, DN100 30 W/m, DN200 51 W/m — vs 467 W/m bare for DN100. Full table on this page.

What surface temperature does aerogel blanket give at 150 °C?

≈25 °C with 50 mm on DN100 (20 °C ambient, still air). Personnel-protection targets (≤45–60 °C) may need more thickness — see the 80/100 mm columns.