λ = 0.023 W/m·K at mean temperature ((300+20)/2 = 160 °C, from the published curve). Pipe losses per metre, four thicknesses, savings vs bare.
| Pipe | 30 mm W/m | 50 mm W/m | 80 mm W/m | 100 mm W/m | BARE W/m | Surface @50 mm | Saving €/m·yr @50 mm | t CO2/m·yr |
|---|---|---|---|---|---|---|---|---|
| DN25 | 38 | 29 | 23 | 21 | 294 | 27 °C | €129 | 0.47 |
| DN50 | 56 | 41 | 31 | 28 | 530 | 28 °C | €239 | 0.87 |
| DN80 | 75 | 52 | 39 | 34 | 782 | 29 °C | €356 | 1.30 |
| DN100 | 91 | 63 | 46 | 40 | 1,005 | 29 °C | €460 | 1.68 |
| DN150 | 125 | 84 | 60 | 51 | 1,480 | 30 °C | €681 | 2.49 |
| DN200 | 158 | 105 | 73 | 62 | 1,927 | 30 °C | €889 | 3.25 |
| DN300 | 224 | 146 | 99 | 83 | 2,849 | 31 °C | €1,319 | 4.83 |
Assumptions: 20 °C ambient, still air (h=10 W/m²·K combined), €0.05/kWh fuel, 8000 h/yr, 82% efficiency, 0.183 kg CO2e/kWh (DESNZ 2024). Flat surfaces at this duty: bare 2,800 W/m² → 124 W/m² at 50 mm (≈€1,305/m²·yr saved). Method: ASTM C680 simplified — methodology. Your exact case: free calculator.
| Material | λ W/m·K | Loss W/m | Surface | Saving €/m·yr | t CO2/m·yr |
|---|---|---|---|---|---|
| Stone wool (mineral wool) | 0.057 | 147 | 42 °C | €419 | 1.5 |
| Glass wool | 0.054 | 140 | 41 °C | €422 | 1.5 |
| Ceramic fibre (RCF / AES blanket) | 0.060 | 154 | 43 °C | €415 | 1.5 |
| Aerogel blanket | 0.029 | 78 | 32 °C | €452 | 1.7 |
| Calcium silicate | 0.070 | 177 | 46 °C | €404 | 1.5 |
| Expanded perlite | 0.073 | 184 | 47 °C | €401 | 1.5 |
| Cellular glass | 0.062 | 158 | 43 °C | €413 | 1.5 |
| Microporous (fumed-silica) panels | 0.023 | 63 | 29 °C | €460 | 1.7 |
| E-glass needle mat | 0.053 | 137 | 40 °C | €424 | 1.6 |
| Silica needle mat / fabric | 0.055 | 142 | 41 °C | €421 | 1.5 |
DN100 pipe at 300 °C, 50 mm insulation, per metre of pipe; bare loss 1,005 W/m. λ at mean temperature; € and CO2 per metre·year at €0.05/kWh, 8000 h, 82% efficiency. Method: ASTM C680 simplified (h=10).
Material datasheet: Microporous (fumed-silica) panels → · temperature class: by temperature →