Home / United States / Petrochemical plants / Westlake Petrochemicals Corp., Calvert CityKy.

Westlake Petrochemicals Corp., Calvert CityKy.

Petrochemical in United States. Approximate location 37.05222, -88.33361.

PetrochemicalUnited StatesCO₂ estimate (modelled)

Westlake Petrochemicals Corp., Calvert CityKy. is a petrochemical in United States. Its listed capacity is 331,000 t of ethylene. Petrochemical plants crack hydrocarbons at very high temperatures to produce ethylene, propylene and other building-block chemicals — one of the most heat-intensive industrial processes. By capacity it ranks #25 among 26 petrochemical plants in United States. It emits about 420,205 t CO₂e a year from Climate TRACE, roughly comparable to the annual emissions of 98k passenger cars.

331,000t of ethylene
420,205t CO₂e / yr (Climate TRACE)
#288CO₂ rank in United States
1.27t CO₂ per capacity unit

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-18648331.

Data status

Known source data

FacilityWestlake Petrochemicals Corp., Calvert CityKy. Climate TRACE
CountryUnited States Climate TRACE
Coordinates37.05222, -88.33361 Climate TRACE
Sector / subsectorpetrochemical-steam-cracking Climate TRACE
Reported capacity331,000 t of ethylene Climate TRACE
EPA parent companyWESTLAKE CHEMICAL CORP US EPA GHGRP
EPA NAICS325110 US EPA GHGRP
TRI facility recordWESTLAKE VINYLS INC US EPA TRI
TRI parent companyWESTLAKE CORP US EPA TRI
TRI NAICS325199 US EPA TRI
TRI reported chemicals1,1,1,2-Tetrachloroethane, 1,1,1-Trichloroethane, 1,1,2,2-Tetrachloroethane, 1,1,2-Trichloroethane, 1,2,4-Trichlorobenzene, 1,2-Dichloroethane… US EPA TRI
TRI on-site releases335,431 lb/yr US EPA TRI
Modelled CO₂e420,205 t/yr Climate TRACE

Calculated from the dataset

United States rank#288 of 1910 · top 15.1% calculated
Global petrochemical-steam-cracking rank#178 of 218 · top 81.7% calculated
Climate contextderived from coordinates calculated

Not available

Fuel typeNot available not in dataset
Thermal capacity (MW)Not available not in dataset

Source data, measured cross-checks and calculated values are kept separate. No confidence percentage is invented.

Similar facilities by modelled emissions

Same Climate TRACE subsector; closest non-placeholder modelled CO₂e values. Russia and Belarus excluded.

Operating power plants within 50 km

PowerAtlas operating assets, ordered by great-circle distance from published coordinates.

In context: how this facility compares

At 331,000 t of ethylene, Westlake Petrochemicals Corp., Calvert CityKy. is below the median petrochemical in United States (1,134,000 t of ethylene). Subsector: petrochemical-steam-cracking. As petrochemical, it requires high process heat (typically 300–800°C) for its core industrial operations — heat that must be supplied by boilers, furnaces or direct combustion, and losses through uninsulated vessels and piping represent wasted fuel. Removable modular insulation can cut those losses by 80–96%, surface-cooling equipment to ≤45°C, with payback often under 2 years. Petrochemical plants crack hydrocarbons at very high temperatures to produce ethylene, propylene and other building-block chemicals — one of the most heat-intensive industrial processes.

Capacity & CO₂-intensity comparison computed from Climate TRACE industrial facilities data; sector role based on engineering reference.

What 420,205 t CO₂e a year looks like

This facility's estimated annual CO₂e (Climate TRACE, modelled) in everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

98kcars driven for a year
55khomes' annual energy use
7.0 milliontree seedlings grown 10 years

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Carbon cost, Scope 1 & decarbonization potential

At its reported 420k t CO₂e/yr (Scope 1), Westlake Petrochemicals Corp., Calvert CityKy. carries no domestic carbon price; petrochemicals are not a CBAM-covered good, so there is no border-carbon liability. At the EU ETS reference price (€75/t) the emissions carry an indicative carbon value of €31.7M/yr. The fastest decarbonization lever is energy efficiency: eliminating heat loss on hot equipment (removable insulation, steam & waste-heat recovery) typically cuts 2–5% of fuel-related CO₂ — here ≈8k t–21k t/yr, worth €633k€1.6M, with payback up to 2 years. No domestic carbon price — but cement, steel, aluminium, fertilizer and hydrogen exported to the EU face CBAM at €75/t (rising to 100% by 2034).

420k t CO₂e / yrScope 1 emissions
€31.7M/yrindicative carbon value (not a CBAM liability)
8k t–21k t/yr ≈ €633k€1.6MDecarbonization potential

Carbon price: EU CBAM €75/t · EU ETS €79/t, July 2, 2026, refreshed live via Carbon Hub. CO₂: Climate TRACE. Efficiency range: US DOE / ASTM C680 (method). Indicative carbon value, not the cash bill — free allocation applies; not compliance advice. Estimate the saving for this site →

Capacity vs largest petrochemical plants in United States

ExxonMobil Chemical Co., Baytown,Tex.: 3,500,000 t of ethylene3.5MExxonMobil…Formosa Plastics Corp. USA, Point Comfort,Tex: 2,883,000 t of ethylene2.9MFormosa Pl…Chevron Phillips Chemical, Cedar Bayou,Tex: 2,600,000 t of ethylene2.6MChevron Ph…Dow Chemical Co., Freeport (LHC 7),Tex: 2,090,000 t of ethylene2.1MDow Chemic…Chevron Phillips Chemical, Sweeny,Tex: 1,950,000 t of ethylene1.9MChevron Ph…LyondellBasell Industries, Channelview,Tex.: 1,860,000 t of ethylene1.9MLyondellBa…INEOS Olefins and Polymers, Chocolate Bayou,Tex: 1,860,000 t of ethylene1.9MINEOS Olef…Westlake Petrochemicals Corp., Sulphur #1,La: 1,520,000 t of ethylene1.5MWestlake P…

Listed capacity (t of ethylene), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Parent company

Westlake Chemical Corp US EPA GHGRP
Parent company per US EPA GHGRP; the operator itself is not stated in the source dataset.

Local climate

Westlake Petrochemicals Corp., Calvert CityKy. sits in a humid subtropical climate zone (Köppen Cfa), at 37.1°N in the northern hemisphere.

~18°Ctypical annual mean
~27°Ctypical warm-season
Humid subtropical: four distinct seasons — cold winters and warm summers

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

Site climate & environmental severity

The local climate sets how fast unprotected steel, protective coatings and the insulation on hot process equipment degrade at this site. It sits in a moderately corrosive environment (estimated ISO 9223 class C3 — Medium), with humidity / wetness the leading environmental stress.

C3ISO 9223 corrosivity (indicative)
36/100environmental-severity index
24.5°Cseasonal temperature swing
530 kmdistance to coast
ModerateCUI risk tier

In this site’s local climate, a bare 150 °C surface sheds about 1356 W/m² to ambient — roughly 1.04× the loss at a 20 °C reference; removable insulation recovers about 1288 W/m² of that. Reference-surface calculation at a 150 °C surface from WorldClim climate normals (ASTM C680 / ISO 12241) — an indicative per-climate comparison, not a measurement of this site’s specific equipment. Open method dataset: DOI 10.5281/zenodo.20787408 (CC BY 4.0).

Higher environmental severity is exactly where protective removable insulation pays back most: a sheltered micro-climate slows corrosion, UV and thermal-cycling damage and extends outdoor hardware service life. This is an indicative site-climate context — not a condition assessment of any specific plant or operator.

Indicative estimate via the ISO 9223:2012 informative method (atmospheric corrosivity from temperature, time-of-wetness and airborne salinity), using WorldClim climate normals, the Köppen-Geiger class and coast distance. Indicative, not a measured corrosion rate.

How it compares & nearby sites

The #25 largest of 26 petrochemical plants in United States by listed capacity (Climate TRACE).

Nearby industrial sites

Location

Coordinates 37.05222, -88.33361. View on OpenStreetMap.

Heat loss & insulation profile

For a petrochemical, the main modular-insulation targets are steam crackers, quench towers, fractionators, heat exchangers, steam lines, valves & flanges. Typical hot-surface ranges used for screening: 150–550 °C.

Safety & the no-regret first step

Start with a thermal survey of valves, flanges, doors and bends. Removable modular insulation keeps maintenance access open while lowering exposed-surface temperature and wasted heat.

United States: funding & obligation

Funding. Investment tax credit up to 30% of qualified investment incl. industrial decarbonization; open to small/medium/large manufacturers. official source · verified 2026
Status: ~$6B of $10B allocated Jan-2025; remaining capacity + IRA status under political review — verify before 'apply now'.

Obligation. None at federal level (voluntary). Some states have their own programs. (applies as a rule above the stated threshold — we do not hold this site's metered energy use). · verified 2026

Programme terms verified 2026-06-18; confirm the current open phase before applying. Eligibility depends on a site's energy use / headcount, which we do not hold — not a per-facility eligibility determination.

Frequently asked questions

What type of facility is Westlake Petrochemicals Corp., Calvert CityKy.?

Westlake Petrochemicals Corp., Calvert CityKy. is a petrochemical in United States. Petrochemical plants crack hydrocarbons at very high temperatures to produce ethylene, propylene and other building-block chemicals — one of the most heat-intensive industrial processes.

What capacity is listed for Westlake Petrochemicals Corp., Calvert CityKy.?

The open dataset lists 331,000 t of ethylene of capacity for Westlake Petrochemicals Corp., Calvert CityKy..

How much CO₂ does Westlake Petrochemicals Corp., Calvert CityKy. emit?

The page uses about 420,205 t CO₂e/year from the open dataset It ranks #288 among facilities in United States by estimated CO₂.

Where is Westlake Petrochemicals Corp., Calvert CityKy. located?

Westlake Petrochemicals Corp., Calvert CityKy. is in United States at approximately 37.05222, -88.33361.

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