Home / Europe / Germany / Petrochemical plants / Klesch, Heide

Klesch, Heide

Petrochemical in Germany. Approximate location 54.15728, 9.07475.

PetrochemicalGermanyCO₂ estimate (modelled)

Klesch, Heide is a petrochemical in Germany. Its listed capacity is 110,000 t of ethylene. Petrochemical plants crack hydrocarbons at very high temperatures to produce ethylene, propylene and other building-block chemicals — one of the most heat-intensive industrial processes. It is operated by Klesch Group Ltd. By capacity it ranks #8 among 8 petrochemical plants in Germany. It emits about 137,927 t CO₂e a year from Climate TRACE, roughly comparable to the annual emissions of 32k passenger cars.

110,000t of ethylene
137,927t CO₂e / yr (Climate TRACE)
#91CO₂ rank in Germany
1.25t CO₂ per capacity unit

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-18648359.

Data status

Known source data

FacilityKlesch, Heide Climate TRACE
CountryGermany Climate TRACE
Coordinates54.15728, 9.07475 Climate TRACE
Sector / subsectorpetrochemical-steam-cracking Climate TRACE
Reported capacity110,000 t of ethylene Climate TRACE
Owner / operatorKlesch Group Ltd Climate TRACE
Modelled CO₂e137,927 t/yr Climate TRACE

Calculated from the dataset

Germany rank#91 of 118 · top 77.1% calculated
Global petrochemical-steam-cracking rank#211 of 218 · top 96.8% calculated
Climate contextderived from coordinates calculated

Not available

Fuel typeNot available not in dataset
Thermal capacity (MW)Not available not in dataset

Source data, measured cross-checks and calculated values are kept separate. No confidence percentage is invented.

Similar facilities by modelled emissions

Same Climate TRACE subsector; closest non-placeholder modelled CO₂e values. Russia and Belarus excluded.

Operating power plants within 50 km

PowerAtlas operating assets, ordered by great-circle distance from published coordinates.

In context: how this facility compares

At 110,000 t of ethylene, Klesch, Heide is below the median petrochemical in Germany (620,000 t of ethylene). Subsector: petrochemical-steam-cracking. As petrochemical, it requires high process heat (typically 300–800°C) for its core industrial operations — heat that must be supplied by boilers, furnaces or direct combustion, and losses through uninsulated vessels and piping represent wasted fuel. Removable modular insulation can cut those losses by 80–96%, surface-cooling equipment to ≤45°C, with payback often under 2 years. Petrochemical plants crack hydrocarbons at very high temperatures to produce ethylene, propylene and other building-block chemicals — one of the most heat-intensive industrial processes.

Capacity & CO₂-intensity comparison computed from Climate TRACE industrial facilities data; sector role based on engineering reference.

What 137,927 t CO₂e a year looks like

This facility's estimated annual CO₂e (Climate TRACE, modelled) in everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

32kcars driven for a year
18khomes' annual energy use
2.3 milliontree seedlings grown 10 years

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Carbon cost, Scope 1 & decarbonization potential

At its reported 138k t CO₂e/yr (Scope 1), Klesch, Heide carries €11.0M/yr of carbon at the full EU ETS price (€79/t CO₂). Free allocation phases out to 2034 (Reg. (EU) 2023/956), so today's bill is lower and rising toward this full-price figure. The fastest decarbonization lever is energy efficiency: eliminating heat loss on hot equipment (removable insulation, steam & waste-heat recovery) typically cuts 2–5% of fuel-related CO₂ — here ≈3k t–7k t/yr, worth €219k€548k, with payback up to 2 years.

138k t CO₂e / yrScope 1 emissions
€11.0M/yrcarbon value · full EU ETS price
3k t–7k t/yr ≈ €219k€548kDecarbonization potential

Carbon price: EU ETS €79/t · EU ETS €79/t, July 2, 2026, refreshed live via Carbon Hub. CO₂: Climate TRACE. Efficiency range: US DOE / ASTM C680 (method). Indicative carbon value, not the cash bill — free allocation applies; not compliance advice. Estimate the saving for this site →

Capacity vs largest petrochemical plants in Germany

INEOS , Dormagen: 1,155,000 t of ethylene1.2MINEOS , Do…BP Gelsenkirchen , Gelsenkirchen: 1,073,000 t of ethylene1.1MBP Gelsenk…Basell Polyfine GMBH , Wesseling: 1,040,000 t of ethylene1.0MBasell Pol…BASF AG , Ludwigshafen: 620,000 t of ethylene620kBASF AG , …Dow Chemical Co. , Bohlen: 565,000 t of ethylene565kDow Chemic…OMV Deutschland GMBH , Burghausen, Bavaria: 450,000 t of ethylene450kOMV Deutsc…Shell & DEA Oil GMBH , Wesseling: 310,000 t of ethylene310kShell & DE…Klesch, Heide: 110,000 t of ethylene110kKlesch, He…

Listed capacity (t of ethylene), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by Klesch Group Ltd. All facilities by this operator →

Local climate

Klesch, Heide sits in a temperate oceanic climate zone (Köppen Cfb), at 54.2°N in the northern hemisphere.

~11°Ctypical annual mean
~18°Ctypical warm-season
Temperate oceanic: four distinct seasons — cold winters and warm summers

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

Site climate & environmental severity

The local climate sets how fast unprotected steel, protective coatings and the insulation on hot process equipment degrade at this site. It sits in a corrosive environment (estimated ISO 9223 class C4 — High), with humidity / wetness the leading environmental stress.

C4ISO 9223 corrosivity (indicative)
31/100environmental-severity index
15.7°Cseasonal temperature swing
23 kmdistance to coast
HighCUI risk tier

In this site’s local climate, a bare 150 °C surface sheds about 1415 W/m² to ambient — roughly 1.09× the loss at a 20 °C reference; removable insulation recovers about 1344 W/m² of that. Reference-surface calculation at a 150 °C surface from WorldClim climate normals (ASTM C680 / ISO 12241) — an indicative per-climate comparison, not a measurement of this site’s specific equipment. Open method dataset: DOI 10.5281/zenodo.20787408 (CC BY 4.0).

Higher environmental severity is exactly where protective removable insulation pays back most: a sheltered micro-climate slows corrosion, UV and thermal-cycling damage and extends outdoor hardware service life. This is an indicative site-climate context — not a condition assessment of any specific plant or operator.

Indicative estimate via the ISO 9223:2012 informative method (atmospheric corrosivity from temperature, time-of-wetness and airborne salinity), using WorldClim climate normals, the Köppen-Geiger class and coast distance. Indicative, not a measured corrosion rate.

How it compares & nearby sites

The #8 largest of 8 petrochemical plants in Germany by listed capacity (Climate TRACE).

Nearby industrial sites

Location

Coordinates 54.15728, 9.07475. View on OpenStreetMap.

Heat loss & insulation profile

For a petrochemical, the main modular-insulation targets are steam crackers, quench towers, fractionators, heat exchangers, steam lines, valves & flanges. Typical hot-surface ranges used for screening: 150–550 °C.

Safety & the no-regret first step

Start with a thermal survey of valves, flanges, doors and bends. Removable modular insulation keeps maintenance access open while lowering exposed-surface temperature and wasted heat.

Germany: funding & obligation

Funding. Grant 20-60% depending on module and company size; Modul 4 = energy/resource optimization of plants & processes (insulation fits). Foerderwettbewerb round budget ~EUR 60M. official source · verified 2026

Obligation. Mandatory energy audit if avg final energy 2.77-23.6 GWh/yr; certified EnMS/EMS if >23.6 GWh/yr; implementation plans for economically viable measures within 3 months of audit. (applies as a rule above the stated threshold — we do not hold this site's metered energy use). official source · verified 2026
Status: Thresholds are an April-2026 DRAFT amendment (previously 7.5 GWh EnMS) — confirm enacted before publishing.

Programme terms verified 2026-06-18; confirm the current open phase before applying. Eligibility depends on a site's energy use / headcount, which we do not hold — not a per-facility eligibility determination.

Frequently asked questions

What type of facility is Klesch, Heide?

Klesch, Heide is a petrochemical in Germany. Petrochemical plants crack hydrocarbons at very high temperatures to produce ethylene, propylene and other building-block chemicals — one of the most heat-intensive industrial processes.

What capacity is listed for Klesch, Heide?

The open dataset lists 110,000 t of ethylene of capacity for Klesch, Heide.

How much CO₂ does Klesch, Heide emit?

The page uses about 137,927 t CO₂e/year from the open dataset It ranks #91 among facilities in Germany by estimated CO₂.

Where is Klesch, Heide located?

Klesch, Heide is in Germany at approximately 54.15728, 9.07475.

Who operates Klesch, Heide?

The operator recorded in the open dataset is Klesch Group Ltd.

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