Cement Plant in India. Approximate location 24.69438, 74.6833.
Cement PlantIndiaCO₂ reported
JK Cement Mangrol Cement Plant is a cement plant in India with a reported capacity of 3,750,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by J K Cement Ltd. By capacity it ranks #44 of 160 cement plants tracked in India. It emits about 1,801,101 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 419,837 cars. Its CO₂ per unit of capacity is about 33% above the median cement plant.
Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1896959.
在3,750,000 t of cement时，JK Cement Mangrol Cement Plant是India中cement plant的中位数远高于 2,500,000 t of cement。 其单位容量的CO₂约为cement plant中位数的高于 28%。 子部门：cement。 作为cement plant，它需要强烈的工艺热量（通常800–1400°C）来进行其核心工业操作——必须通过锅炉、炉或直接燃烧供应的热量，通过未隔热的容器和管道的损失代表浪费的燃料。可拆卸模块化绝缘可以将这些损失减少80-96%，将表面冷却至≤45°C，投资回收期通常不到2年。 水泥厂在回转窑中将石灰石加热到1,400°C——是最热的工业过程之一——必须在整个窑长上精确控制温度。
容量和CO₂强度比较从Climate TRACE工业设施数据计算得出；部门角色基于工程参考。
This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:
Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.
Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).
Operated by J K Cement Ltd. All facilities by this operator →
JK Cement Mangrol Cement Plant sits in a hot semi-arid steppe climate zone (Köppen BSh), at 24.7°N in the northern hemisphere.
Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).
The #44 largest of 160 cement plants in India by reported capacity.
Coordinates 24.69438, 74.6833. View on OpenStreetMap.
A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.
60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.
On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 19,000 MWh/yr (≈ 6,500 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.
See Inzonex insulation → Estimate your site →
Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.
Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.
Domestic energy-efficiency grants are limited here; industrial decarbonisation is mainly funded externally:
CBAM. Exporters of cement, steel, aluminium, fertiliser, hydrogen and electricity to the EU face the Carbon Border Adjustment Mechanism — cutting embedded emissions (efficiency + insulation) lowers the levy.
Routed via national development banks / accredited entities — not a direct factory grant. Verified 2026.
JK Cement Mangrol Cement Plant is a cement plant in India. It burns limestone in high-temperature rotary kilns to make clinker and cement.
JK Cement Mangrol Cement Plant has a reported capacity of 3,750,000 t of cement.
JK Cement Mangrol Cement Plant emits about 1,801,101 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 419,837 cars. That ranks #77 among tracked facilities in India.
JK Cement Mangrol Cement Plant is in India, near coordinates 24.69438, 74.6833.
JK Cement Mangrol Cement Plant is operated by J K Cement Ltd.
