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Shyam Metalics Sambalpur Steel Plant

Steel Plant in India. Approximate location 21.67749, 84.04141.

Steel PlantIndiaCO₂ estimate (modelled)Status: announced (GEM)

Shyam Metalics Sambalpur Steel Plant is a steel plant in India. Its listed capacity is 1,715,000 t of steel. Steel plants burn coal in blast furnaces or use electric arcs to melt scrap; in both cases the molten metal must be kept above 1,500°C and transferred through extensive hot piping and vessels. By capacity it ranks #16 among 49 steel plants in India. It emits about 2,702,560 t CO₂e a year from Climate TRACE, roughly comparable to the annual emissions of 630k passenger cars. Its CO₂ per unit of capacity is 70% above the national median for this sector.

1,715,000t of steel
announcedasset status (Global Energy Monitor)
2,702,560t CO₂e / yr (Climate TRACE)
#44CO₂ rank in India
1.58t CO₂ per capacity unit

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-42741829.

Data status

Known source data

FacilityShyam Metalics Sambalpur Steel Plant Climate TRACE
CountryIndia Climate TRACE
Coordinates21.67749, 84.04141 Climate TRACE
Sector / subsectoriron-and-steel Climate TRACE
Reported capacity1,715,000 t of steel Climate TRACE
GEM steel parentShyam Metalics and Energy Ltd [100%] Global Energy Monitor
Steel process routeintegrated BF and DRI Global Energy Monitor
Steel asset statusannounced Global Energy Monitor
Steel equipmentDRI, BF, EAF, other Global Energy Monitor
Steel capacity673 ktpa Global Energy Monitor
Modelled CO₂e2,702,560 t/yr Climate TRACE

Calculated from the dataset

India rank#44 of 297 · top 14.8% calculated
Global iron-and-steel rank#262 of 868 · top 30.2% calculated
Climate contextderived from coordinates calculated

Not available

Fuel typeNot available not in dataset
Thermal capacity (MW)Not available not in dataset

Source data, measured cross-checks and calculated values are kept separate. No confidence percentage is invented.

Similar facilities by modelled emissions

Same Climate TRACE subsector; closest non-placeholder modelled CO₂e values. Russia and Belarus excluded.

Operating power plants within 50 km

PowerAtlas operating assets, ordered by great-circle distance from published coordinates.

In context: how this facility compares

At 1,715,000 t of steel, Shyam Metalics Sambalpur Steel Plant is well above the median steel plant in India (770,000 t of steel). Subsector: iron-and-steel. As steel plant, it requires high process heat (typically 800–1500°C) for its core industrial operations — heat that must be supplied by boilers, furnaces or direct combustion, and losses through uninsulated vessels and piping represent wasted fuel. Removable modular insulation can cut those losses by 80–96%, surface-cooling equipment to ≤45°C, with payback often under 2 years. Steel plants burn coal in blast furnaces or use electric arcs to melt scrap; in both cases the molten metal must be kept above 1,500°C and transferred through extensive hot piping and vessels.

Capacity & CO₂-intensity comparison computed from Climate TRACE industrial facilities data; sector role based on engineering reference.

What 2,702,560 t CO₂e a year looks like

This facility's estimated annual CO₂e (Climate TRACE, modelled) in everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

630kcars driven for a year
352khomes' annual energy use
45 milliontree seedlings grown 10 years

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Carbon cost, Scope 1 & decarbonization potential

At its reported 2.7M t CO₂e/yr (Scope 1), Shyam Metalics Sambalpur Steel Plant carries no domestic carbon price — and as a CBAM-covered product, its 2.7M t at the EU CBAM rate (€75/t) is €204M/yr of exposure on EU-bound exports. CBAM share rises from 2.5% (2026) to 100% by 2034. The fastest decarbonization lever is energy efficiency: eliminating heat loss on hot equipment (removable insulation, steam & waste-heat recovery) typically cuts 2–5% of fuel-related CO₂ — here ≈54k t–135k t/yr, worth €4.1M€10.2M, with payback up to 2 years. No domestic carbon price — but cement, steel, aluminium, fertilizer and hydrogen exported to the EU face CBAM at €75/t (rising to 100% by 2034).

2.7M t CO₂e / yrScope 1 emissions
€204M/yrCBAM exposure on EU exports
54k t–135k t/yr ≈ €4.1M€10.2MDecarbonization potential

Carbon price: EU CBAM €75/t · EU ETS €79/t, July 2, 2026, refreshed live via Carbon Hub. CO₂: Climate TRACE. Efficiency range: US DOE / ASTM C680 (method). Indicative carbon value, not the cash bill — free allocation applies; not compliance advice. Estimate the saving for this site →

Capacity vs largest steel plants in India

JSW Steel Vijayanagar steel plant: 11,899,000 t of steel11.9MJSW Steel …Tata Steel Jamshedpur steel plant: 11,000,000 t of steel11.0MTata Steel…JSW Steel Dolvi steel plant: 10,200,000 t of steel10.2MJSW Steel …ArcelorMittal Nippon Steel Hazira Plant: 9,600,000 t of steel9.6MArcelorMit…RINL Vizag Steel plant: 7,302,000 t of steel7.3MRINL Vizag…SAIL Bhilai steel plant: 6,999,000 t of steel7.0MSAIL Bhila…JSPL Angul steel plant: 6,000,000 t of steel6.0MJSPL Angul…Tata Steel Kalinganagar steel plant: 5,513,661 t of steel5.5MTata Steel…

Listed capacity (t of steel), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Parent company

Shyam Metalics and Energy Limited Global Energy Monitor
Parent company per Global Energy Monitor; the operator itself is not stated in the source dataset.

Local climate

Shyam Metalics Sambalpur Steel Plant sits in a tropical savanna climate zone (Köppen Aw), at 21.7°N in the northern hemisphere.

~26°Ctypical annual mean
~29°Ctypical warm-season
Tropical savanna: warm all year, with distinct wet and dry seasons

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

Site climate & environmental severity

The local climate sets how fast unprotected steel, protective coatings and the insulation on hot process equipment degrade at this site. It sits in a moderately corrosive environment (estimated ISO 9223 class C3 — Medium), with humidity / wetness the leading environmental stress.

C3ISO 9223 corrosivity (indicative)
39/100environmental-severity index
14.0°Cseasonal temperature swing
278 kmdistance to coast
ModerateCUI risk tier

In this site’s local climate, a bare 150 °C surface sheds about 1232 W/m² to ambient — roughly 0.95× the loss at a 20 °C reference; removable insulation recovers about 1170 W/m² of that. Reference-surface calculation at a 150 °C surface from WorldClim climate normals (ASTM C680 / ISO 12241) — an indicative per-climate comparison, not a measurement of this site’s specific equipment. Open method dataset: DOI 10.5281/zenodo.20787408 (CC BY 4.0).

Higher environmental severity is exactly where protective removable insulation pays back most: a sheltered micro-climate slows corrosion, UV and thermal-cycling damage and extends outdoor hardware service life. This is an indicative site-climate context — not a condition assessment of any specific plant or operator.

Indicative estimate via the ISO 9223:2012 informative method (atmospheric corrosivity from temperature, time-of-wetness and airborne salinity), using WorldClim climate normals, the Köppen-Geiger class and coast distance. Indicative, not a measured corrosion rate.

How it compares & nearby sites

The #16 largest of 49 steel plants in India by listed capacity (Climate TRACE).

Nearby industrial sites

Location

Coordinates 21.67749, 84.04141. View on OpenStreetMap.

Heat loss & insulation profile

For a steel plant, the main modular-insulation targets are reheat & annealing furnaces, ladles, hot-blast stoves, steam & gas ducting. Typical hot-surface ranges used for screening: 200–1,200 °C.

Indicative recoverable energy

A first-pass insulation screen suggests about 5,400 MWh/year of recoverable heat-loss reduction and about 1,800 t CO₂e/year of avoided emissions. Screening estimate scaled from installed process-heat projects and surface-temperature reduction data.

See Inzonex Modular Insulation → Run the calculator →

Screening calculation from facility class, capacity and open emissions/energy context. Engineering survey required before procurement.

Safety & the no-regret first step

Start with a thermal survey of valves, flanges, doors and bends. Removable modular insulation keeps maintenance access open while lowering exposed-surface temperature and wasted heat.

External climate finance your country can access

For energy-efficiency projects around process heat, likely external funding channels include:

CBAM. Exporters of cement, steel, aluminium, fertiliser, hydrogen and electricity to the EU face the Carbon Border Adjustment Mechanism — cutting embedded emissions (efficiency + insulation) lowers the levy.

Sources: country climate-finance facilities and public development-bank programmes.

Frequently asked questions

What type of facility is Shyam Metalics Sambalpur Steel Plant?

Shyam Metalics Sambalpur Steel Plant is a steel plant in India. Steel plants burn coal in blast furnaces or use electric arcs to melt scrap; in both cases the molten metal must be kept above 1,500°C and transferred through extensive hot piping and vessels.

What capacity is listed for Shyam Metalics Sambalpur Steel Plant?

The open dataset lists 1,715,000 t of steel of capacity for Shyam Metalics Sambalpur Steel Plant.

How much CO₂ does Shyam Metalics Sambalpur Steel Plant emit?

The page uses about 2,702,560 t CO₂e/year from the open dataset It ranks #44 among facilities in India by estimated CO₂.

Where is Shyam Metalics Sambalpur Steel Plant located?

Shyam Metalics Sambalpur Steel Plant is in India at approximately 21.67749, 84.04141.

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