Aluminium Smelter in Russian Federation. Approximate location 53.19162, 91.45098.
Aluminium SmelterRussian FederationCO₂ estimate (modelled)
Sayanogorsk aluminium plant is an aluminium smelter in Russian Federation. Its listed capacity is 545,000 t of alumina/aluminum. Aluminium smelters use large electric currents to refine alumina into molten aluminium above 900°C, and the hot metal must flow through crucibles and casting equipment. It is operated by United Company RUSAL PJSC. By capacity it ranks #5 among 16 aluminium smelters in Russian Federation. It emits about 1,239,921 t CO₂e a year from Climate TRACE, roughly comparable to the annual emissions of 289k passenger cars. Its CO₂ per unit of capacity is 9% above the national median for this sector.
Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-3673132.
Source data, measured cross-checks and calculated values are kept separate. No confidence percentage is invented.
Same Climate TRACE subsector; closest non-placeholder modelled CO₂e values. Russia and Belarus excluded.
At 545,000 t of alumina/aluminum, Sayanogorsk aluminium plant is well above the median aluminium smelter in Russian Federation (320,000 t of alumina/aluminum). Subsector: aluminum. As aluminium smelter, it requires high process heat (typically 600–900°C) for its core industrial operations — heat that must be supplied by boilers, furnaces or direct combustion, and losses through uninsulated vessels and piping represent wasted fuel. Removable modular insulation can cut those losses by 80–96%, surface-cooling equipment to ≤45°C, with payback often under 2 years. Aluminium smelters use large electric currents to refine alumina into molten aluminium above 900°C, and the hot metal must flow through crucibles and casting equipment.
Capacity & CO₂-intensity comparison computed from Climate TRACE industrial facilities data; sector role based on engineering reference.
This facility's estimated annual CO₂e (Climate TRACE, modelled) in everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:
Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.
At its reported 1.2M t CO₂e/yr (Scope 1), Sayanogorsk aluminium plant carries no domestic carbon price — and as a CBAM-covered product, its 1.2M t at the EU CBAM rate (€75/t) is €93.4M/yr of exposure on EU-bound exports. CBAM share rises from 2.5% (2026) to 100% by 2034. The fastest decarbonization lever is energy efficiency: eliminating heat loss on hot equipment (removable insulation, steam & waste-heat recovery) typically cuts 2–5% of fuel-related CO₂ — here ≈25k t–62k t/yr, worth €1.9M–€4.7M, with payback up to 2 years. No domestic carbon price — but cement, steel, aluminium, fertilizer and hydrogen exported to the EU face CBAM at €75/t (rising to 100% by 2034).
Carbon price: EU CBAM €75/t · EU ETS €79/t, July 2, 2026, refreshed live via Carbon Hub. CO₂: Climate TRACE. Efficiency range: US DOE / ASTM C680 (method). Indicative carbon value, not the cash bill — free allocation applies; not compliance advice. Estimate the saving for this site →
Listed capacity (t of alumina/aluminum), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).
Operated by United Company RUSAL PJSC. All facilities by this operator →
Sayanogorsk aluminium plant sits in a warm-summer humid continental climate zone (Köppen Dfb), at 53.2°N in the northern hemisphere.
Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).
The #5 largest of 16 aluminium smelters in Russian Federation by listed capacity (Climate TRACE).
Coordinates 53.19162, 91.45098. View on OpenStreetMap.
For a aluminium smelter, the main modular-insulation targets are alumina calciner, casthouse furnaces, hot ducting (electrolysis itself is electric). Typical hot-surface ranges used for screening: 150–1,000 °C.
electrolysis is mostly electricity (Scope 2) + anode process; on-site combustion small - insulation mainly relevant to alumina refining/casthouse.
A first-pass insulation screen suggests about 2,600 MWh/year of recoverable heat-loss reduction and about 520 t CO₂e/year of avoided emissions. Screening estimate scaled from installed process-heat projects and surface-temperature reduction data.
See Inzonex Modular Insulation → Run the calculator →
Screening calculation from facility class, capacity and open emissions/energy context. Engineering survey required before procurement.
Start with a thermal survey of valves, flanges, doors and bends. Removable modular insulation keeps maintenance access open while lowering exposed-surface temperature and wasted heat.
For energy-efficiency projects around process heat, likely external funding channels include:
Sources: country climate-finance facilities and public development-bank programmes.
Sayanogorsk aluminium plant is a aluminium smelter in Russian Federation. Aluminium smelters use large electric currents to refine alumina into molten aluminium above 900°C, and the hot metal must flow through crucibles and casting equipment.
The open dataset lists 545,000 t of alumina/aluminum of capacity for Sayanogorsk aluminium plant.
The page uses about 1,239,921 t CO₂e/year from the open dataset It ranks #45 among facilities in Russian Federation by estimated CO₂.
Sayanogorsk aluminium plant is in Russian Federation at approximately 53.19162, 91.45098.
The operator recorded in the open dataset is United Company RUSAL PJSC.
