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Pengerang Refinery and Petrochemical Integrated Development (RAPID), Pengerang, Johor

Petrochemical in Malaysia. Approximate location 1.37623, 104.16782.

PetrochemicalMalaysiaCO₂ estimate (modelled)

Pengerang Refinery and Petrochemical Integrated Development (RAPID), Pengerang, Johor is a petrochemical in Malaysia. Its listed capacity is 1,290,000 t of ethylene. Petrochemical plants crack hydrocarbons at very high temperatures to produce ethylene, propylene and other building-block chemicals — one of the most heat-intensive industrial processes. It is operated by Saudi Arabian Oil Co. By capacity it ranks #1 among 3 petrochemical plants in Malaysia. It emits about 2,645,670 t CO₂e a year from Climate TRACE, roughly comparable to the annual emissions of 617k passenger cars. Its CO₂ per unit of capacity is 57% above the national median for this sector.

1,290,000t of ethylene
2,645,670t CO₂e / yr (Climate TRACE)
#3CO₂ rank in Malaysia
2.05t CO₂ per capacity unit

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-731963.

Data status

Known source data

FacilityPengerang Refinery and Petrochemical Integrated Development (RAPID), Pengerang, Johor Climate TRACE
CountryMalaysia Climate TRACE
Coordinates1.37623, 104.16782 Climate TRACE
Sector / subsectorpetrochemical-steam-cracking Climate TRACE
Reported capacity1,290,000 t of ethylene Climate TRACE
Owner / operatorSaudi Arabian Oil Co Climate TRACE
Modelled CO₂e2,645,670 t/yr Climate TRACE

Calculated from the dataset

Malaysia rank#3 of 39 · top 7.7% calculated
Global petrochemical-steam-cracking rank#18 of 218 · top 8.3% calculated
Climate contextderived from coordinates calculated

Not available

Fuel typeNot available not in dataset
Thermal capacity (MW)Not available not in dataset

Source data, measured cross-checks and calculated values are kept separate. No confidence percentage is invented.

Similar facilities by modelled emissions

Same Climate TRACE subsector; closest non-placeholder modelled CO₂e values. Russia and Belarus excluded.

Operating power plants within 50 km

PowerAtlas operating assets, ordered by great-circle distance from published coordinates.

In context: how this facility compares

At 1,290,000 t of ethylene, Pengerang Refinery and Petrochemical Integrated Development (RAPID), Pengerang, Johor is around the median petrochemical in Malaysia (1,040,000 t of ethylene). Subsector: petrochemical-steam-cracking. As petrochemical, it requires high process heat (typically 300–800°C) for its core industrial operations — heat that must be supplied by boilers, furnaces or direct combustion, and losses through uninsulated vessels and piping represent wasted fuel. Removable modular insulation can cut those losses by 80–96%, surface-cooling equipment to ≤45°C, with payback often under 2 years. Petrochemical plants crack hydrocarbons at very high temperatures to produce ethylene, propylene and other building-block chemicals — one of the most heat-intensive industrial processes.

Capacity & CO₂-intensity comparison computed from Climate TRACE industrial facilities data; sector role based on engineering reference.

What 2,645,670 t CO₂e a year looks like

This facility's estimated annual CO₂e (Climate TRACE, modelled) in everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

617kcars driven for a year
345khomes' annual energy use
44 milliontree seedlings grown 10 years

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Carbon cost, Scope 1 & decarbonization potential

At its reported 2.6M t CO₂e/yr (Scope 1), Pengerang Refinery and Petrochemical Integrated Development (RAPID), Pengerang, Johor carries no domestic carbon price; petrochemicals are not a CBAM-covered good, so there is no border-carbon liability. At the EU ETS reference price (€75/t) the emissions carry an indicative carbon value of €199M/yr. The fastest decarbonization lever is energy efficiency: eliminating heat loss on hot equipment (removable insulation, steam & waste-heat recovery) typically cuts 2–5% of fuel-related CO₂ — here ≈53k t–132k t/yr, worth €4.0M€10.0M, with payback up to 2 years. No domestic carbon price — but cement, steel, aluminium, fertilizer and hydrogen exported to the EU face CBAM at €75/t (rising to 100% by 2034).

2.6M t CO₂e / yrScope 1 emissions
€199M/yrindicative carbon value (not a CBAM liability)
53k t–132k t/yr ≈ €4.0M€10.0MDecarbonization potential

Carbon price: EU CBAM €75/t · EU ETS €79/t, July 2, 2026, refreshed live via Carbon Hub. CO₂: Climate TRACE. Efficiency range: US DOE / ASTM C680 (method). Indicative carbon value, not the cash bill — free allocation applies; not compliance advice. Estimate the saving for this site →

Capacity vs largest petrochemical plants in Malaysia

Pengerang Refinery and Petrochemical Integrated Development (RAPID), Pengerang, Johor: 1,290,000 t of ethylene1.3MPengerang …Petronas Chemicals Ethylene, Sdn. Bhd. Kertih: 1,040,000 t of ethylene1.0MPetronas C…Lotte Chemical Titan, Sdn. Bhd. Pasir Gudang, Johor: 807,000 t of ethylene807kLotte Chem…

Listed capacity (t of ethylene), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by Saudi Arabian Oil Co. All facilities by this operator →

Local climate

Pengerang Refinery and Petrochemical Integrated Development (RAPID), Pengerang, Johor sits in a tropical rainforest climate zone (Köppen Af), at 1.4°N in the northern hemisphere.

~26°Ctypical annual mean
~27°Ctypical warm-season
Tropical rainforest: hot and humid year-round with little seasonal variation

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

Site climate & environmental severity

The local climate sets how fast unprotected steel, protective coatings and the insulation on hot process equipment degrade at this site. It sits in an aggressive, high-corrosion environment (estimated ISO 9223 class C5 — Very high), with marine salt corrosion the leading environmental stress.

C5ISO 9223 corrosivity (indicative)
49/100environmental-severity index
1.5°Cseasonal temperature swing
44 kmdistance to coast
Very highCUI risk tier

In this site’s local climate, a bare 150 °C surface sheds about 1230 W/m² to ambient — roughly 0.95× the loss at a 20 °C reference; removable insulation recovers about 1168 W/m² of that. Reference-surface calculation at a 150 °C surface from WorldClim climate normals (ASTM C680 / ISO 12241) — an indicative per-climate comparison, not a measurement of this site’s specific equipment. Open method dataset: DOI 10.5281/zenodo.20787408 (CC BY 4.0).

Higher environmental severity is exactly where protective removable insulation pays back most: a sheltered micro-climate slows corrosion, UV and thermal-cycling damage and extends outdoor hardware service life. This is an indicative site-climate context — not a condition assessment of any specific plant or operator.

Indicative estimate via the ISO 9223:2012 informative method (atmospheric corrosivity from temperature, time-of-wetness and airborne salinity), using WorldClim climate normals, the Köppen-Geiger class and coast distance. Indicative, not a measured corrosion rate.

How it compares & nearby sites

The #1 largest of 3 petrochemical plants in Malaysia by listed capacity (Climate TRACE).

Nearby industrial sites

Location

Coordinates 1.37623, 104.16782. View on OpenStreetMap.

Heat loss & insulation profile

For a petrochemical, the main modular-insulation targets are steam crackers, quench towers, fractionators, heat exchangers, steam lines, valves & flanges. Typical hot-surface ranges used for screening: 150–550 °C.

Safety & the no-regret first step

Start with a thermal survey of valves, flanges, doors and bends. Removable modular insulation keeps maintenance access open while lowering exposed-surface temperature and wasted heat.

External climate finance your country can access

For energy-efficiency projects around process heat, likely external funding channels include:

CBAM. Exporters of cement, steel, aluminium, fertiliser, hydrogen and electricity to the EU face the Carbon Border Adjustment Mechanism — cutting embedded emissions (efficiency + insulation) lowers the levy.

Sources: country climate-finance facilities and public development-bank programmes.

Frequently asked questions

What type of facility is Pengerang Refinery and Petrochemical Integrated Development (RAPID), Pengerang, Johor?

Pengerang Refinery and Petrochemical Integrated Development (RAPID), Pengerang, Johor is a petrochemical in Malaysia. Petrochemical plants crack hydrocarbons at very high temperatures to produce ethylene, propylene and other building-block chemicals — one of the most heat-intensive industrial processes.

What capacity is listed for Pengerang Refinery and Petrochemical Integrated Development (RAPID), Pengerang, Johor?

The open dataset lists 1,290,000 t of ethylene of capacity for Pengerang Refinery and Petrochemical Integrated Development (RAPID), Pengerang, Johor.

How much CO₂ does Pengerang Refinery and Petrochemical Integrated Development (RAPID), Pengerang, Johor emit?

The page uses about 2,645,670 t CO₂e/year from the open dataset It ranks #3 among facilities in Malaysia by estimated CO₂.

Where is Pengerang Refinery and Petrochemical Integrated Development (RAPID), Pengerang, Johor located?

Pengerang Refinery and Petrochemical Integrated Development (RAPID), Pengerang, Johor is in Malaysia at approximately 1.37623, 104.16782.

Who operates Pengerang Refinery and Petrochemical Integrated Development (RAPID), Pengerang, Johor?

The operator recorded in the open dataset is Saudi Arabian Oil Co.

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