Metals Plant in United States. Approximate location 37.93212, -87.32473.
Metals PlantUnited StatesCO₂ estimate (modelled)
Kaiser Aluminum Warrick LLC is a non-ferrous metals plant in United States. Non-ferrous metals plants melt, refine and cast metals in furnaces and crucibles above their melting points; losses from uninsulated transfers and holding vessels are significant. It emits about 173,118 t CO₂e a year from Climate TRACE, roughly comparable to the annual emissions of 40k passenger cars.
Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-3673400.
Source data, measured cross-checks and calculated values are kept separate. No confidence percentage is invented.
Same Climate TRACE subsector; closest non-placeholder modelled CO₂e values. Russia and Belarus excluded.
PowerAtlas operating assets, ordered by great-circle distance from published coordinates.
Subsector: other-metals. As non-ferrous metals plant, it requires high process heat (typically 400–1200°C) for its core industrial operations — heat that must be supplied by boilers, furnaces or direct combustion, and losses through uninsulated vessels and piping represent wasted fuel. Removable modular insulation can cut those losses by 80–96%, surface-cooling equipment to ≤45°C, with payback often under 2 years. Non-ferrous metals plants melt, refine and cast metals in furnaces and crucibles above their melting points; losses from uninsulated transfers and holding vessels are significant.
Capacity & CO₂-intensity comparison computed from Climate TRACE industrial facilities data; sector role based on engineering reference.
This facility's estimated annual CO₂e (Climate TRACE, modelled) in everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:
Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.
At its reported 173k t CO₂e/yr (Scope 1), Kaiser Aluminum Warrick LLC carries no domestic carbon price; non-ferrous metals plants are not a CBAM-covered good, so there is no border-carbon liability. At the EU ETS reference price (€75/t) the emissions carry an indicative carbon value of €13.0M/yr. The fastest decarbonization lever is energy efficiency: eliminating heat loss on hot equipment (removable insulation, steam & waste-heat recovery) typically cuts 2–5% of fuel-related CO₂ — here ≈3k t–9k t/yr, worth €261k–€652k, with payback up to 2 years. No domestic carbon price — but cement, steel, aluminium, fertilizer and hydrogen exported to the EU face CBAM at €75/t (rising to 100% by 2034).
Measured CO₂: 159k t/yr — verified GHGRP (reporting year 2023) (8% below the modelled estimate). Modelled estimate 173k t/yr (Climate TRACE), high-confidence match, cross-checked via the measured-vs-modelled dataset (n=711).
Carbon price: EU CBAM €75/t · EU ETS €79/t, July 2, 2026, refreshed live via Carbon Hub. CO₂: measured (GHGRP RY2023), cross-checked vs Climate TRACE. Efficiency range: US DOE / ASTM C680 (method). Indicative carbon value, not the cash bill — free allocation applies; not compliance advice. Estimate the saving for this site →
Kaiser Aluminum Corp US EPA GHGRP
Parent company per US EPA GHGRP; the operator itself is not stated in the source dataset.
Kaiser Aluminum Warrick LLC sits in a humid subtropical climate zone (Köppen Cfa), at 37.9°N in the northern hemisphere.
Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).
The local climate sets how fast unprotected steel, protective coatings and the insulation on hot process equipment degrade at this site. It sits in a moderately corrosive environment (estimated ISO 9223 class C3 — Medium), with humidity / wetness the leading environmental stress.
In this site’s local climate, a bare 150 °C surface sheds about 1365 W/m² to ambient — roughly 1.05× the loss at a 20 °C reference; removable insulation recovers about 1297 W/m² of that. Reference-surface calculation at a 150 °C surface from WorldClim climate normals (ASTM C680 / ISO 12241) — an indicative per-climate comparison, not a measurement of this site’s specific equipment. Open method dataset: DOI 10.5281/zenodo.20787408 (CC BY 4.0).
Higher environmental severity is exactly where protective removable insulation pays back most: a sheltered micro-climate slows corrosion, UV and thermal-cycling damage and extends outdoor hardware service life. This is an indicative site-climate context — not a condition assessment of any specific plant or operator.
Indicative estimate via the ISO 9223:2012 informative method (atmospheric corrosivity from temperature, time-of-wetness and airborne salinity), using WorldClim climate normals, the Köppen-Geiger class and coast distance. Indicative, not a measured corrosion rate.
Coordinates 37.93212, -87.32473. View on OpenStreetMap.
For a non-ferrous metals plant, the main modular-insulation targets are furnaces, ladles, heat-treatment ovens, ducting & valves. Typical hot-surface ranges used for screening: 150–1,000 °C.
A first-pass insulation screen suggests about 2,600 MWh/year of recoverable heat-loss reduction and about 520 t CO₂e/year of avoided emissions. Screening estimate scaled from installed process-heat projects and surface-temperature reduction data.
See Inzonex Modular Insulation → Run the calculator →
Screening calculation from facility class, capacity and open emissions/energy context. Engineering survey required before procurement.
Start with a thermal survey of valves, flanges, doors and bends. Removable modular insulation keeps maintenance access open while lowering exposed-surface temperature and wasted heat.
Funding. Investment tax credit up to 30% of qualified investment incl. industrial decarbonization; open to small/medium/large manufacturers. official source · verified 2026
Status: ~$6B of $10B allocated Jan-2025; remaining capacity + IRA status under political review — verify before 'apply now'.
Obligation. None at federal level (voluntary). Some states have their own programs. (applies as a rule above the stated threshold — we do not hold this site's metered energy use). · verified 2026
Programme terms verified 2026-06-18; confirm the current open phase before applying. Eligibility depends on a site's energy use / headcount, which we do not hold — not a per-facility eligibility determination.
Kaiser Aluminum Warrick LLC is a non-ferrous metals plant in United States. Non-ferrous metals plants melt, refine and cast metals in furnaces and crucibles above their melting points; losses from uninsulated transfers and holding vessels are significant.
The page uses about 173,118 t CO₂e/year from the open dataset It ranks #480 among facilities in United States by estimated CO₂.
Kaiser Aluminum Warrick LLC is in United States at approximately 37.93212, -87.32473.
