Refinery in India. Approximate location 22.37425, 73.11948.
RefineryIndiaCO₂ estimate (modelled)
IOCL Gujarat Koyali Refinery is a refinery in India. Its listed capacity is 275,000 BBL per day. Refineries heat, fractionate and chemically transform crude oil into fuels and petrochemical feedstocks through energy-intensive distillation and cracking — extremely demanding on steam generation and heat recovery. It is operated by Indian Oil Corporation Ltd. By capacity it ranks #4 among 17 oil refineries in India. It emits about 4,516,244 t CO₂e a year from Climate TRACE, roughly comparable to the annual emissions of 1.1 million passenger cars. Its CO₂ per unit of capacity is 91% above the national median for this sector.
Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-3143920.
Source data, measured cross-checks and calculated values are kept separate. No confidence percentage is invented.
Same Climate TRACE subsector; closest non-placeholder modelled CO₂e values. Russia and Belarus excluded.
PowerAtlas operating assets, ordered by great-circle distance from published coordinates.
At 275,000 BBL per day, IOCL Gujarat Koyali Refinery is well above the median refinery in India (161,000 BBL per day). Subsector: oil-and-gas-refining. As refinery, it requires high process heat (typically 200–600°C) for its core industrial operations — heat that must be supplied by boilers, furnaces or direct combustion, and losses through uninsulated vessels and piping represent wasted fuel. Removable modular insulation can cut those losses by 80–96%, surface-cooling equipment to ≤45°C, with payback often under 2 years. Refineries heat, fractionate and chemically transform crude oil into fuels and petrochemical feedstocks through energy-intensive distillation and cracking — extremely demanding on steam generation and heat recovery.
Capacity & CO₂-intensity comparison computed from Climate TRACE industrial facilities data; sector role based on engineering reference.
This facility's estimated annual CO₂e (Climate TRACE, modelled) in everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:
Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.
At its reported 4.5M t CO₂e/yr (Scope 1), IOCL Gujarat Koyali Refinery carries no domestic carbon price; refinerys are not a CBAM-covered good, so there is no border-carbon liability. At the EU ETS reference price (€75/t) the emissions carry an indicative carbon value of €340M/yr. The fastest decarbonization lever is energy efficiency: eliminating heat loss on hot equipment (removable insulation, steam & waste-heat recovery) typically cuts 2–5% of fuel-related CO₂ — here ≈90k t–226k t/yr, worth €6.8M–€17.0M, with payback up to 2 years. No domestic carbon price — but cement, steel, aluminium, fertilizer and hydrogen exported to the EU face CBAM at €75/t (rising to 100% by 2034).
Carbon price: EU CBAM €75/t · EU ETS €79/t, July 2, 2026, refreshed live via Carbon Hub. CO₂: Climate TRACE. Efficiency range: US DOE / ASTM C680 (method). Indicative carbon value, not the cash bill — free allocation applies; not compliance advice. Estimate the saving for this site →
Listed capacity (BBL per day), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).
Operated by Indian Oil Corporation Ltd. All facilities by this operator →
IOCL Gujarat Koyali Refinery sits in a hot semi-arid steppe climate zone (Köppen BSh), at 22.4°N in the northern hemisphere.
Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).
The local climate sets how fast unprotected steel, protective coatings and the insulation on hot process equipment degrade at this site. It sits in a benign, low-corrosion environment (estimated ISO 9223 class C1 — Very low), with dust abrasion the leading environmental stress.
In this site’s local climate, a bare 150 °C surface sheds about 1226 W/m² to ambient — roughly 0.94× the loss at a 20 °C reference; removable insulation recovers about 1165 W/m² of that. Reference-surface calculation at a 150 °C surface from WorldClim climate normals (ASTM C680 / ISO 12241) — an indicative per-climate comparison, not a measurement of this site’s specific equipment. Open method dataset: DOI 10.5281/zenodo.20787408 (CC BY 4.0).
Higher environmental severity is exactly where protective removable insulation pays back most: a sheltered micro-climate slows corrosion, UV and thermal-cycling damage and extends outdoor hardware service life. This is an indicative site-climate context — not a condition assessment of any specific plant or operator.
Indicative estimate via the ISO 9223:2012 informative method (atmospheric corrosivity from temperature, time-of-wetness and airborne salinity), using WorldClim climate normals, the Köppen-Geiger class and coast distance. Indicative, not a measured corrosion rate.
The #4 largest of 17 oil refineries in India by listed capacity (Climate TRACE).
Coordinates 22.37425, 73.11948. View on OpenStreetMap.
For a refinery, the main modular-insulation targets are crude & vacuum distillation columns, fired heaters, heat exchangers, steam lines, valves & flanges. Typical hot-surface ranges used for screening: 150–550 °C.
A first-pass insulation screen suggests about 76,000 MWh/year of recoverable heat-loss reduction and about 15,000 t CO₂e/year of avoided emissions. Screening estimate scaled from installed process-heat projects and surface-temperature reduction data.
See Inzonex Modular Insulation → Run the calculator →
Screening calculation from facility class, capacity and open emissions/energy context. Engineering survey required before procurement.
Start with a thermal survey of valves, flanges, doors and bends. Removable modular insulation keeps maintenance access open while lowering exposed-surface temperature and wasted heat.
For energy-efficiency projects around process heat, likely external funding channels include:
CBAM. Exporters of cement, steel, aluminium, fertiliser, hydrogen and electricity to the EU face the Carbon Border Adjustment Mechanism — cutting embedded emissions (efficiency + insulation) lowers the levy.
Sources: country climate-finance facilities and public development-bank programmes.
IOCL Gujarat Koyali Refinery is a refinery in India. Refineries heat, fractionate and chemically transform crude oil into fuels and petrochemical feedstocks through energy-intensive distillation and cracking — extremely demanding on steam generation and heat recovery.
The open dataset lists 275,000 BBL per day of capacity for IOCL Gujarat Koyali Refinery.
The page uses about 4,516,244 t CO₂e/year from the open dataset It ranks #22 among facilities in India by estimated CO₂.
IOCL Gujarat Koyali Refinery is in India at approximately 22.37425, 73.11948.
The operator recorded in the open dataset is Indian Oil Corporation Ltd.
