Home / United States / Oil refineries / HollyFrontier Casper Refinery

HollyFrontier Casper Refinery

Refinery in United States. Approximate location 42.85845, -106.24244.

RefineryUnited StatesCO₂ estimate (modelled)

HollyFrontier Casper Refinery is a refinery in United States. Its listed capacity is 31,000 BBL per day. Refineries heat, fractionate and chemically transform crude oil into fuels and petrochemical feedstocks through energy-intensive distillation and cracking — extremely demanding on steam generation and heat recovery. It is operated by HollyFrontier Corp. By capacity it ranks #98 among 119 oil refineries in United States. It emits about 291,300 t CO₂e a year from Climate TRACE, roughly comparable to the annual emissions of 68k passenger cars. Its CO₂ per unit of capacity is 9% above the national median for this sector.

31,000BBL per day
291,300t CO₂e / yr (Climate TRACE)
#373CO₂ rank in United States
9.40t CO₂ per capacity unit

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1753366.

Data status

Known source data

FacilityHollyFrontier Casper Refinery Climate TRACE
CountryUnited States Climate TRACE
Coordinates42.85845, -106.24244 Climate TRACE
Sector / subsectoroil-and-gas-refining Climate TRACE
Reported capacity31,000 BBL per day Climate TRACE
Owner / operatorHollyFrontier Corp Climate TRACE
EPA parent companyHF SINCLAIR CORP US EPA GHGRP
EPA NAICS324110 US EPA GHGRP
TRI facility recordTALLGRASS MIDSTREAM LLC - CASPER GAS PLANT & COMPRESSOR STAT US EPA TRI
TRI parent companyTALLGRASS ENERGY US EPA TRI
TRI NAICS211130 US EPA TRI
TRI reported chemicalsBenzene, Certain glycol ethers, Methanol, Toluene, n-Hexane US EPA TRI
TRI on-site releases3,730 lb/yr US EPA TRI
Modelled CO₂e291,300 t/yr Climate TRACE

Calculated from the dataset

United States rank#373 of 1910 · top 19.5% calculated
Global oil-and-gas-refining rank#478 of 630 · top 75.9% calculated
Climate contextderived from coordinates calculated

Not available

Fuel typeNot available not in dataset
Thermal capacity (MW)Not available not in dataset

Source data, measured cross-checks and calculated values are kept separate. No confidence percentage is invented.

Similar facilities by modelled emissions

Same Climate TRACE subsector; closest non-placeholder modelled CO₂e values. Russia and Belarus excluded.

Operating power plants within 50 km

PowerAtlas operating assets, ordered by great-circle distance from published coordinates.

In context: how this facility compares

At 31,000 BBL per day, HollyFrontier Casper Refinery is below the median refinery in United States (89,200 BBL per day). Subsector: oil-and-gas-refining. As refinery, it requires high process heat (typically 200–600°C) for its core industrial operations — heat that must be supplied by boilers, furnaces or direct combustion, and losses through uninsulated vessels and piping represent wasted fuel. Removable modular insulation can cut those losses by 80–96%, surface-cooling equipment to ≤45°C, with payback often under 2 years. Refineries heat, fractionate and chemically transform crude oil into fuels and petrochemical feedstocks through energy-intensive distillation and cracking — extremely demanding on steam generation and heat recovery.

Capacity & CO₂-intensity comparison computed from Climate TRACE industrial facilities data; sector role based on engineering reference.

What 291,300 t CO₂e a year looks like

This facility's estimated annual CO₂e (Climate TRACE, modelled) in everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

68kcars driven for a year
38khomes' annual energy use
4.9 milliontree seedlings grown 10 years

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Carbon cost, Scope 1 & decarbonization potential

At its reported 291k t CO₂e/yr (Scope 1), HollyFrontier Casper Refinery carries no domestic carbon price; refinerys are not a CBAM-covered good, so there is no border-carbon liability. At the EU ETS reference price (€75/t) the emissions carry an indicative carbon value of €22.0M/yr. The fastest decarbonization lever is energy efficiency: eliminating heat loss on hot equipment (removable insulation, steam & waste-heat recovery) typically cuts 2–5% of fuel-related CO₂ — here ≈6k t–15k t/yr, worth €439k€1.1M, with payback up to 2 years. No domestic carbon price — but cement, steel, aluminium, fertilizer and hydrogen exported to the EU face CBAM at €75/t (rising to 100% by 2034).

291k t CO₂e / yrScope 1 emissions
€22.0M/yrindicative carbon value (not a CBAM liability)
6k t–15k t/yr ≈ €439k€1.1MDecarbonization potential

Carbon price: EU CBAM €75/t · EU ETS €79/t, July 2, 2026, refreshed live via Carbon Hub. CO₂: Climate TRACE. Efficiency range: US DOE / ASTM C680 (method). Indicative carbon value, not the cash bill — free allocation applies; not compliance advice. Estimate the saving for this site →

Capacity vs largest oil refineries in United States

Motiva Port Arthur Refinery: 640,500 BBL per day640kMotiva Por…Marathon Galveston Bay Refinery: 633,000 BBL per day633kMarathon G…Exxonmobil Beaumont Refinery: 612,000 BBL per day612kExxonmobil…Marathon Garyville Refinery: 606,000 BBL per day606kMarathon G…Exxonmobil Baytown Refinery: 564,440 BBL per day564kExxonmobil…Exxonmobil Baton Rouge Refinery: 522,500 BBL per day522kExxonmobil…Citgo Lake Charles Refinery: 459,800 BBL per day460kCitgo Lake…BP Whiting Refinery: 435,000 BBL per day435kBP Whiting…

Listed capacity (BBL per day), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by HollyFrontier Corp. All facilities by this operator →

Local climate

HollyFrontier Casper Refinery sits in a cold semi-arid steppe climate zone (Köppen BSk), at 42.9°N in the northern hemisphere.

~10°Ctypical annual mean
~23°Ctypical warm-season
Cold semi-arid steppe: four distinct seasons — cold winters and warm summers

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

Site climate & environmental severity

The local climate sets how fast unprotected steel, protective coatings and the insulation on hot process equipment degrade at this site. It sits in a benign, low-corrosion environment (estimated ISO 9223 class C1 — Very low), with dust abrasion the leading environmental stress.

C1ISO 9223 corrosivity (indicative)
36/100environmental-severity index
24.9°Cseasonal temperature swing
1202 kmdistance to coast
LowCUI risk tier

In this site’s local climate, a bare 150 °C surface sheds about 1427 W/m² to ambient — roughly 1.10× the loss at a 20 °C reference; removable insulation recovers about 1356 W/m² of that. Reference-surface calculation at a 150 °C surface from WorldClim climate normals (ASTM C680 / ISO 12241) — an indicative per-climate comparison, not a measurement of this site’s specific equipment. Open method dataset: DOI 10.5281/zenodo.20787408 (CC BY 4.0).

Higher environmental severity is exactly where protective removable insulation pays back most: a sheltered micro-climate slows corrosion, UV and thermal-cycling damage and extends outdoor hardware service life. This is an indicative site-climate context — not a condition assessment of any specific plant or operator.

Indicative estimate via the ISO 9223:2012 informative method (atmospheric corrosivity from temperature, time-of-wetness and airborne salinity), using WorldClim climate normals, the Köppen-Geiger class and coast distance. Indicative, not a measured corrosion rate.

How it compares & nearby sites

The #98 largest of 119 oil refineries in United States by listed capacity (Climate TRACE).

Nearby industrial sites

Location

Coordinates 42.85845, -106.24244. View on OpenStreetMap.

Heat loss & insulation profile

For a refinery, the main modular-insulation targets are crude & vacuum distillation columns, fired heaters, heat exchangers, steam lines, valves & flanges. Typical hot-surface ranges used for screening: 150–550 °C.

Indicative recoverable energy

A first-pass insulation screen suggests about 34,000 MWh/year of recoverable heat-loss reduction and about 6,700 t CO₂e/year of avoided emissions. Screening estimate scaled from installed process-heat projects and surface-temperature reduction data.

See Inzonex Modular Insulation → Run the calculator →

Screening calculation from facility class, capacity and open emissions/energy context. Engineering survey required before procurement.

Safety & the no-regret first step

Start with a thermal survey of valves, flanges, doors and bends. Removable modular insulation keeps maintenance access open while lowering exposed-surface temperature and wasted heat.

United States: funding & obligation

Funding. Investment tax credit up to 30% of qualified investment incl. industrial decarbonization; open to small/medium/large manufacturers. official source · verified 2026
Status: ~$6B of $10B allocated Jan-2025; remaining capacity + IRA status under political review — verify before 'apply now'.

Obligation. None at federal level (voluntary). Some states have their own programs. (applies as a rule above the stated threshold — we do not hold this site's metered energy use). · verified 2026

Programme terms verified 2026-06-18; confirm the current open phase before applying. Eligibility depends on a site's energy use / headcount, which we do not hold — not a per-facility eligibility determination.

Frequently asked questions

What type of facility is HollyFrontier Casper Refinery?

HollyFrontier Casper Refinery is a refinery in United States. Refineries heat, fractionate and chemically transform crude oil into fuels and petrochemical feedstocks through energy-intensive distillation and cracking — extremely demanding on steam generation and heat recovery.

What capacity is listed for HollyFrontier Casper Refinery?

The open dataset lists 31,000 BBL per day of capacity for HollyFrontier Casper Refinery.

How much CO₂ does HollyFrontier Casper Refinery emit?

The page uses about 291,300 t CO₂e/year from the open dataset It ranks #373 among facilities in United States by estimated CO₂.

Where is HollyFrontier Casper Refinery located?

HollyFrontier Casper Refinery is in United States at approximately 42.85845, -106.24244.

Who operates HollyFrontier Casper Refinery?

The operator recorded in the open dataset is HollyFrontier Corp.

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