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Guru Gobind Singh Refinery (HPCL-Mittal Energy Limited)

Refinery in India. Approximate location 29.92386, 74.95333.

RefineryIndiaCO₂ estimate (modelled)

Guru Gobind Singh Refinery (HPCL-Mittal Energy Limited) is a refinery in India. Its listed capacity is 227,000 BBL per day. Refineries heat, fractionate and chemically transform crude oil into fuels and petrochemical feedstocks through energy-intensive distillation and cracking — extremely demanding on steam generation and heat recovery. By capacity it ranks #6 among 17 oil refineries in India. It emits about 3,616,662 t CO₂e a year from Climate TRACE, roughly comparable to the annual emissions of 843k passenger cars. Its CO₂ per unit of capacity is 85% above the national median for this sector.

227,000BBL per day
3,616,662t CO₂e / yr (Climate TRACE)
#30CO₂ rank in India
15.93t CO₂ per capacity unit

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-712432.

Data status

Known source data

FacilityGuru Gobind Singh Refinery (HPCL-Mittal Energy Limited) Climate TRACE
CountryIndia Climate TRACE
Coordinates29.92386, 74.95333 Climate TRACE
Sector / subsectoroil-and-gas-refining Climate TRACE
Reported capacity227,000 BBL per day Climate TRACE
Modelled CO₂e3,616,662 t/yr Climate TRACE

Calculated from the dataset

India rank#30 of 297 · top 10.1% calculated
Global oil-and-gas-refining rank#49 of 630 · top 7.8% calculated
Climate contextderived from coordinates calculated

Not available

Owner / operatorNot available not in dataset
Fuel typeNot available not in dataset
Thermal capacity (MW)Not available not in dataset

Source data, measured cross-checks and calculated values are kept separate. No confidence percentage is invented.

Similar facilities by modelled emissions

Same Climate TRACE subsector; closest non-placeholder modelled CO₂e values. Russia and Belarus excluded.

Operating power plants within 50 km

PowerAtlas operating assets, ordered by great-circle distance from published coordinates.

In context: how this facility compares

At 227,000 BBL per day, Guru Gobind Singh Refinery (HPCL-Mittal Energy Limited) is well above the median refinery in India (161,000 BBL per day). Subsector: oil-and-gas-refining. As refinery, it requires high process heat (typically 200–600°C) for its core industrial operations — heat that must be supplied by boilers, furnaces or direct combustion, and losses through uninsulated vessels and piping represent wasted fuel. Removable modular insulation can cut those losses by 80–96%, surface-cooling equipment to ≤45°C, with payback often under 2 years. Refineries heat, fractionate and chemically transform crude oil into fuels and petrochemical feedstocks through energy-intensive distillation and cracking — extremely demanding on steam generation and heat recovery.

Capacity & CO₂-intensity comparison computed from Climate TRACE industrial facilities data; sector role based on engineering reference.

What 3,616,662 t CO₂e a year looks like

This facility's estimated annual CO₂e (Climate TRACE, modelled) in everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

843kcars driven for a year
472khomes' annual energy use
60 milliontree seedlings grown 10 years

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Carbon cost, Scope 1 & decarbonization potential

At its reported 3.6M t CO₂e/yr (Scope 1), Guru Gobind Singh Refinery (HPCL-Mittal Energy Limited) carries no domestic carbon price; refinerys are not a CBAM-covered good, so there is no border-carbon liability. At the EU ETS reference price (€75/t) the emissions carry an indicative carbon value of €273M/yr. The fastest decarbonization lever is energy efficiency: eliminating heat loss on hot equipment (removable insulation, steam & waste-heat recovery) typically cuts 2–5% of fuel-related CO₂ — here ≈72k t–181k t/yr, worth €5.5M€13.6M, with payback up to 2 years. No domestic carbon price — but cement, steel, aluminium, fertilizer and hydrogen exported to the EU face CBAM at €75/t (rising to 100% by 2034).

3.6M t CO₂e / yrScope 1 emissions
€273M/yrindicative carbon value (not a CBAM liability)
72k t–181k t/yr ≈ €5.5M€13.6MDecarbonization potential

Carbon price: EU CBAM €75/t · EU ETS €79/t, July 2, 2026, refreshed live via Carbon Hub. CO₂: Climate TRACE. Efficiency range: US DOE / ASTM C680 (method). Indicative carbon value, not the cash bill — free allocation applies; not compliance advice. Estimate the saving for this site →

Capacity vs largest oil refineries in India

RPL (Reliance Petroleum Limited) Jamnagar Refinery: 1,369,000 BBL per day1.4MRPL (Relia…Nayara Vadinar Oil Refinery: 401,000 BBL per day401kNayara Vad…BPCL Kochi Refinery: 311,000 BBL per day311kBPCL Kochi…IOCL Gujarat Koyali Refinery: 275,000 BBL per day275kIOCL Gujar…BPCL Mumbai Refinery: 240,000 BBL per day240kBPCL Mumba…Guru Gobind Singh Refinery (HPCL-Mittal Energy Limited): 227,000 BBL per day227kGuru Gobin…CPCL Manali Refinery: 210,000 BBL per day210kCPCL Manal…HPCL Mumbai Refinery: 191,000 BBL per day191kHPCL Mumba…

Listed capacity (BBL per day), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Local climate

Guru Gobind Singh Refinery (HPCL-Mittal Energy Limited) sits in a hot semi-arid steppe climate zone (Köppen BSh), at 29.9°N in the northern hemisphere.

~23°Ctypical annual mean
~31°Ctypical warm-season
Hot semi-arid steppe: hot summers and mild winters

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

Site climate & environmental severity

The local climate sets how fast unprotected steel, protective coatings and the insulation on hot process equipment degrade at this site. It sits in a benign, low-corrosion environment (estimated ISO 9223 class C1 — Very low), with dust abrasion the leading environmental stress.

C1ISO 9223 corrosivity (indicative)
46/100environmental-severity index
21.1°Cseasonal temperature swing
964 kmdistance to coast
LowCUI risk tier

In this site’s local climate, a bare 150 °C surface sheds about 1256 W/m² to ambient — roughly 0.97× the loss at a 20 °C reference; removable insulation recovers about 1193 W/m² of that. Reference-surface calculation at a 150 °C surface from WorldClim climate normals (ASTM C680 / ISO 12241) — an indicative per-climate comparison, not a measurement of this site’s specific equipment. Open method dataset: DOI 10.5281/zenodo.20787408 (CC BY 4.0).

Higher environmental severity is exactly where protective removable insulation pays back most: a sheltered micro-climate slows corrosion, UV and thermal-cycling damage and extends outdoor hardware service life. This is an indicative site-climate context — not a condition assessment of any specific plant or operator.

Indicative estimate via the ISO 9223:2012 informative method (atmospheric corrosivity from temperature, time-of-wetness and airborne salinity), using WorldClim climate normals, the Köppen-Geiger class and coast distance. Indicative, not a measured corrosion rate.

How it compares & nearby sites

The #6 largest of 17 oil refineries in India by listed capacity (Climate TRACE).

Nearby industrial sites

Location

Coordinates 29.92386, 74.95333. View on OpenStreetMap.

Heat loss & insulation profile

For a refinery, the main modular-insulation targets are crude & vacuum distillation columns, fired heaters, heat exchangers, steam lines, valves & flanges. Typical hot-surface ranges used for screening: 150–550 °C.

Indicative recoverable energy

A first-pass insulation screen suggests about 76,000 MWh/year of recoverable heat-loss reduction and about 15,000 t CO₂e/year of avoided emissions. Screening estimate scaled from installed process-heat projects and surface-temperature reduction data.

See Inzonex Modular Insulation → Run the calculator →

Screening calculation from facility class, capacity and open emissions/energy context. Engineering survey required before procurement.

Safety & the no-regret first step

Start with a thermal survey of valves, flanges, doors and bends. Removable modular insulation keeps maintenance access open while lowering exposed-surface temperature and wasted heat.

External climate finance your country can access

For energy-efficiency projects around process heat, likely external funding channels include:

CBAM. Exporters of cement, steel, aluminium, fertiliser, hydrogen and electricity to the EU face the Carbon Border Adjustment Mechanism — cutting embedded emissions (efficiency + insulation) lowers the levy.

Sources: country climate-finance facilities and public development-bank programmes.

Frequently asked questions

What type of facility is Guru Gobind Singh Refinery (HPCL-Mittal Energy Limited)?

Guru Gobind Singh Refinery (HPCL-Mittal Energy Limited) is a refinery in India. Refineries heat, fractionate and chemically transform crude oil into fuels and petrochemical feedstocks through energy-intensive distillation and cracking — extremely demanding on steam generation and heat recovery.

What capacity is listed for Guru Gobind Singh Refinery (HPCL-Mittal Energy Limited)?

The open dataset lists 227,000 BBL per day of capacity for Guru Gobind Singh Refinery (HPCL-Mittal Energy Limited).

How much CO₂ does Guru Gobind Singh Refinery (HPCL-Mittal Energy Limited) emit?

The page uses about 3,616,662 t CO₂e/year from the open dataset It ranks #30 among facilities in India by estimated CO₂.

Where is Guru Gobind Singh Refinery (HPCL-Mittal Energy Limited) located?

Guru Gobind Singh Refinery (HPCL-Mittal Energy Limited) is in India at approximately 29.92386, 74.95333.

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