Calmit, Spol. S.R.O. -Výroba Vápna A Lom Vápenca

Calmit, Spol. S.R.O. -Výroba Vápna A Lom Vápenca is a lime plant in Slovakia with a reported capacity of 771,492 t of lime. Lime plants calcine limestone in hot kilns at 800–900°C, and the hot quicklime must be handled in insulated vessels to prevent reaction with moisture. By capacity it ranks #1 among 2 lime plants in Slovakia. It emits about 454,296 t CO₂e a year from Climate TRACE, roughly comparable to the annual emissions of 106k passenger cars. Its CO₂ per unit of capacity is 11% below the national median for this sector.

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-38467722.

In context: how this facility compares

At 771,492 t of lime, Calmit, Spol. S.R.O. -Výroba Vápna A Lom Vápenca is around the median lime plant in Slovakia (771,492 t of lime). Subsector: lime. As lime plant, it requires high process heat (typically 600–900°C) for its core industrial operations — heat that must be supplied by boilers, furnaces or direct combustion, and losses through uninsulated vessels and piping represent wasted fuel. Removable modular insulation can cut those losses by 80–96%, surface-cooling equipment to ≤45°C, with payback often under 2 years. Lime plants calcine limestone in hot kilns at 800–900°C, and the hot quicklime must be handled in insulated vessels to prevent reaction with moisture.

Capacity & CO₂-intensity comparison computed from Climate TRACE industrial facilities data; sector role based on engineering reference.

What 454,296 t CO₂e a year looks like

This facility's reported annual CO₂e in everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Capacity vs largest lime plants in Slovakia

Reported capacity (t of lime), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Local climate

Calmit, Spol. S.R.O. -Výroba Vápna A Lom Vápenca sits in a temperate oceanic climate zone (Köppen Cfb), at 48.4°N in the northern hemisphere.

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

Site climate & environmental severity

The local climate sets how fast unprotected steel, protective coatings and the insulation on hot process equipment degrade at this site. It sits in a mild atmospheric environment (estimated ISO 9223 class C2 — Low), with humidity / wetness the leading environmental stress.

In this site’s local climate, a bare 150 °C surface sheds about 1401 W/m² to ambient — roughly 1.08× the loss at a 20 °C reference; removable insulation recovers about 1331 W/m² of that. Reference-surface calculation at a 150 °C surface from WorldClim climate normals (ASTM C680 / ISO 12241) — an indicative per-climate comparison, not a measurement of this site’s specific equipment. Open method dataset: DOI 10.5281/zenodo.20787408 (CC BY 4.0).

Higher environmental severity is exactly where protective removable insulation pays back most: a sheltered micro-climate slows corrosion, UV and thermal-cycling damage and extends outdoor hardware service life. This is an indicative site-climate context — not a condition assessment of any specific plant or operator.

Indicative estimate via the ISO 9223:2012 informative method (atmospheric corrosivity from temperature, time-of-wetness and airborne salinity), using WorldClim climate normals, the Köppen-Geiger class and coast distance. Indicative, not a measured corrosion rate.

How it compares & nearby sites

The #1 largest of 2 lime plants in Slovakia by reported capacity.

Nearby industrial sites

• Duslo Sala Chemical Complex · Chemical Plant · 752,400 t CO₂
• Slovenské Cukrovary, S.R.O., Prevádzkareň Sereď · Food & Beverage · 131,407 t CO₂
• Ziar nad Hronom aluminium plant · Aluminium Smelter · 153,092 t CO₂
• Slovalco, a.s. · Metals Plant · 296,000 t CO₂
• Horne Srnie Cement Plant · Cement Plant · 85,314 t CO₂
• Rohoznik Cement Plant · Cement Plant · 859,677 t CO₂

Location

Coordinates 48.3831, 18.16468. View on OpenStreetMap.

Heat loss & insulation profile

For a lime plant, the main modular-insulation targets are kiln, preheater, hot-gas ducting, valves & dampers. Typical hot-surface ranges used for screening: 200–900 °C °C.

calcination-heavy like cement; fuel side only.

Indicative recoverable energy

A first-pass insulation screen suggests about 6,800 MWh/year of recoverable heat-loss reduction and about 2,300 t CO₂e/year of avoided emissions. Screening estimate scaled from installed process-heat projects and surface-temperature reduction data.

See Inzonex Modular Insulation → Run the calculator →

Screening calculation from facility class, capacity and open emissions/energy context. Engineering survey required before procurement.

Safety & the no-regret first step

Start with a thermal survey of valves, flanges, doors and bends. Removable modular insulation keeps maintenance access open while lowering exposed-surface temperature and wasted heat.

EU policy pressure on this sector

Obligation

This facility is inside the EU. For thermal equipment, insulation upgrades can support ETS exposure reduction and energy-efficiency compliance.

Sources: EU ETS, CBAM and national energy-efficiency schemes.

Frequently asked questions