Home / Asia / India / Oil refineries / BPCL Numaligarh Refinery (NRL)

BPCL Numaligarh Refinery (NRL)

Refinery in India. Approximate location 26.58068, 93.78909.

RefineryIndiaCO₂ estimate (modelled)

BPCL Numaligarh Refinery (NRL) is a refinery in India. Its listed capacity is 60,000 BBL per day. Refineries heat, fractionate and chemically transform crude oil into fuels and petrochemical feedstocks through energy-intensive distillation and cracking — extremely demanding on steam generation and heat recovery. It is operated by State of Assam. By capacity it ranks #13 among 17 oil refineries in India. It emits about 883,918 t CO₂e a year from Climate TRACE, roughly comparable to the annual emissions of 206k passenger cars. Its CO₂ per unit of capacity is 71% above the national median for this sector.

60,000BBL per day
883,918t CO₂e / yr (Climate TRACE)
#150CO₂ rank in India
14.73t CO₂ per capacity unit

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-3143929.

Data status

Known source data

FacilityBPCL Numaligarh Refinery (NRL) Climate TRACE
CountryIndia Climate TRACE
Coordinates26.58068, 93.78909 Climate TRACE
Sector / subsectoroil-and-gas-refining Climate TRACE
Reported capacity60,000 BBL per day Climate TRACE
Owner / operatorState of Assam Climate TRACE
Modelled CO₂e883,918 t/yr Climate TRACE

Calculated from the dataset

India rank#150 of 297 · top 50.5% calculated
Global oil-and-gas-refining rank#331 of 630 · top 52.5% calculated
Climate contextderived from coordinates calculated

Not available

Fuel typeNot available not in dataset
Thermal capacity (MW)Not available not in dataset

Source data, measured cross-checks and calculated values are kept separate. No confidence percentage is invented.

Similar facilities by modelled emissions

Same Climate TRACE subsector; closest non-placeholder modelled CO₂e values. Russia and Belarus excluded.

In context: how this facility compares

At 60,000 BBL per day, BPCL Numaligarh Refinery (NRL) is below the median refinery in India (161,000 BBL per day). Subsector: oil-and-gas-refining. As refinery, it requires high process heat (typically 200–600°C) for its core industrial operations — heat that must be supplied by boilers, furnaces or direct combustion, and losses through uninsulated vessels and piping represent wasted fuel. Removable modular insulation can cut those losses by 80–96%, surface-cooling equipment to ≤45°C, with payback often under 2 years. Refineries heat, fractionate and chemically transform crude oil into fuels and petrochemical feedstocks through energy-intensive distillation and cracking — extremely demanding on steam generation and heat recovery.

Capacity & CO₂-intensity comparison computed from Climate TRACE industrial facilities data; sector role based on engineering reference.

What 883,918 t CO₂e a year looks like

This facility's estimated annual CO₂e (Climate TRACE, modelled) in everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

206kcars driven for a year
115khomes' annual energy use
15 milliontree seedlings grown 10 years

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Carbon cost, Scope 1 & decarbonization potential

At its reported 884k t CO₂e/yr (Scope 1), BPCL Numaligarh Refinery (NRL) carries no domestic carbon price; refinerys are not a CBAM-covered good, so there is no border-carbon liability. At the EU ETS reference price (€75/t) the emissions carry an indicative carbon value of €66.6M/yr. The fastest decarbonization lever is energy efficiency: eliminating heat loss on hot equipment (removable insulation, steam & waste-heat recovery) typically cuts 2–5% of fuel-related CO₂ — here ≈18k t–44k t/yr, worth €1.3M€3.3M, with payback up to 2 years. No domestic carbon price — but cement, steel, aluminium, fertilizer and hydrogen exported to the EU face CBAM at €75/t (rising to 100% by 2034).

884k t CO₂e / yrScope 1 emissions
€66.6M/yrindicative carbon value (not a CBAM liability)
18k t–44k t/yr ≈ €1.3M€3.3MDecarbonization potential

Carbon price: EU CBAM €75/t · EU ETS €79/t, July 2, 2026, refreshed live via Carbon Hub. CO₂: Climate TRACE. Efficiency range: US DOE / ASTM C680 (method). Indicative carbon value, not the cash bill — free allocation applies; not compliance advice. Estimate the saving for this site →

Capacity vs largest oil refineries in India

RPL (Reliance Petroleum Limited) Jamnagar Refinery: 1,369,000 BBL per day1.4MRPL (Relia…Nayara Vadinar Oil Refinery: 401,000 BBL per day401kNayara Vad…BPCL Kochi Refinery: 311,000 BBL per day311kBPCL Kochi…IOCL Gujarat Koyali Refinery: 275,000 BBL per day275kIOCL Gujar…BPCL Mumbai Refinery: 240,000 BBL per day240kBPCL Mumba…Guru Gobind Singh Refinery (HPCL-Mittal Energy Limited): 227,000 BBL per day227kGuru Gobin…CPCL Manali Refinery: 210,000 BBL per day210kCPCL Manal…HPCL Mumbai Refinery: 191,000 BBL per day191kHPCL Mumba…

Listed capacity (BBL per day), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by State of Assam.

Local climate

BPCL Numaligarh Refinery (NRL) sits in a humid subtropical (dry winter) climate zone (Köppen Cwa), at 26.6°N in the northern hemisphere.

~19°Ctypical annual mean
~27°Ctypical warm-season
Humid subtropical (dry winter): hot summers and mild winters

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

Site climate & environmental severity

The local climate sets how fast unprotected steel, protective coatings and the insulation on hot process equipment degrade at this site. It sits in a moderately corrosive environment (estimated ISO 9223 class C3 — Medium), with humidity / wetness the leading environmental stress.

C3ISO 9223 corrosivity (indicative)
35/100environmental-severity index
12.0°Cseasonal temperature swing
545 kmdistance to coast
ModerateCUI risk tier

In this site’s local climate, a bare 150 °C surface sheds about 1259 W/m² to ambient — roughly 0.97× the loss at a 20 °C reference; removable insulation recovers about 1196 W/m² of that. Reference-surface calculation at a 150 °C surface from WorldClim climate normals (ASTM C680 / ISO 12241) — an indicative per-climate comparison, not a measurement of this site’s specific equipment. Open method dataset: DOI 10.5281/zenodo.20787408 (CC BY 4.0).

Higher environmental severity is exactly where protective removable insulation pays back most: a sheltered micro-climate slows corrosion, UV and thermal-cycling damage and extends outdoor hardware service life. This is an indicative site-climate context — not a condition assessment of any specific plant or operator.

Indicative estimate via the ISO 9223:2012 informative method (atmospheric corrosivity from temperature, time-of-wetness and airborne salinity), using WorldClim climate normals, the Köppen-Geiger class and coast distance. Indicative, not a measured corrosion rate.

How it compares & nearby sites

The #13 largest of 17 oil refineries in India by listed capacity (Climate TRACE).

Nearby industrial sites

Location

Coordinates 26.58068, 93.78909. View on OpenStreetMap.

Heat loss & insulation profile

For a refinery, the main modular-insulation targets are crude & vacuum distillation columns, fired heaters, heat exchangers, steam lines, valves & flanges. Typical hot-surface ranges used for screening: 150–550 °C.

Indicative recoverable energy

A first-pass insulation screen suggests about 42,000 MWh/year of recoverable heat-loss reduction and about 8,300 t CO₂e/year of avoided emissions. Screening estimate scaled from installed process-heat projects and surface-temperature reduction data.

See Inzonex Modular Insulation → Run the calculator →

Screening calculation from facility class, capacity and open emissions/energy context. Engineering survey required before procurement.

Safety & the no-regret first step

Start with a thermal survey of valves, flanges, doors and bends. Removable modular insulation keeps maintenance access open while lowering exposed-surface temperature and wasted heat.

External climate finance your country can access

For energy-efficiency projects around process heat, likely external funding channels include:

CBAM. Exporters of cement, steel, aluminium, fertiliser, hydrogen and electricity to the EU face the Carbon Border Adjustment Mechanism — cutting embedded emissions (efficiency + insulation) lowers the levy.

Sources: country climate-finance facilities and public development-bank programmes.

Frequently asked questions

What type of facility is BPCL Numaligarh Refinery (NRL)?

BPCL Numaligarh Refinery (NRL) is a refinery in India. Refineries heat, fractionate and chemically transform crude oil into fuels and petrochemical feedstocks through energy-intensive distillation and cracking — extremely demanding on steam generation and heat recovery.

What capacity is listed for BPCL Numaligarh Refinery (NRL)?

The open dataset lists 60,000 BBL per day of capacity for BPCL Numaligarh Refinery (NRL).

How much CO₂ does BPCL Numaligarh Refinery (NRL) emit?

The page uses about 883,918 t CO₂e/year from the open dataset It ranks #150 among facilities in India by estimated CO₂.

Where is BPCL Numaligarh Refinery (NRL) located?

BPCL Numaligarh Refinery (NRL) is in India at approximately 26.58068, 93.78909.

Who operates BPCL Numaligarh Refinery (NRL)?

The operator recorded in the open dataset is State of Assam.

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