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ArcelorMittal Monlevade steel plant

Steel Plant in Brazil. Approximate location -19.83244, -43.13113.

Steel PlantBrazilCO₂ reported

ArcelorMittal Monlevade steel plant is a steel plant in Brazil with a reported capacity of 1,200,000 t of steel. It produces crude steel from iron ore (blast furnace) or scrap (electric arc furnace). It is operated by ArcelorMittal Brasil SA. By capacity it ranks #7 of 22 steel plants tracked in Brazil. It emits about 1,835,723 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 427,907 cars. Its CO₂ per unit of capacity is about 183% above the median steel plant.

1,200,000t of steel
1,835,723t CO₂e / yr (Climate TRACE)
#20CO₂ rank in Brazil
1.53t CO₂ per capacity unit

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1566448.

En contexto: cómo se compara esta instalación

Con 1,200,000 t of steel, ArcelorMittal Monlevade steel plant está alrededor de la mediana de steel plant en Brazil (1,000,000 t of steel). Su CO₂ por unidad de capacidad es aproximadamente 172% por encima de la mediana de steel plant. Subsector: iron-and-steel. Como steel plant, requiere calor de proceso intenso (típicamente 800–1500°C) para sus operaciones industriales centrales — calor que debe ser suministrado por calderas, hornos o combustión directa, y las pérdidas a través de recipientes y tuberías sin aislar representan combustible desperdiciado. El aislamiento modular desmontable puede reducir esas pérdidas en un 80–96%, enfriando superficies a ≤45°C, con amortización a menudo inferior a 2 años. Las plantas de acero queman carbón en altos hornos o utilizan arcos eléctricos para fundir chatarra; en ambos casos el metal fundido debe mantenerse por encima de 1.500°C y transferirse a través de tuberías y recipientes calientes extensos.

Comparación de capacidad e intensidad de CO₂ calculada a partir de datos de instalaciones industriales de Climate TRACE; papel del sector basado en referencia de ingeniería.

What 1,835,723 t CO₂e a year looks like

This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

427,907cars driven for a year
239,400homes' annual energy use
30,595,383tree seedlings grown 10 years

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Capacity vs largest steel plants in Brazil

ArcelorMittal Tubarão steel plant: 7,500,000 t of steel7.5MArcelorMit…CSN Volta Redonda steel plant: 6,251,000 t of steel6.3MCSN Volta …Ternium Brasil Santa Cruz steel plant: 5,200,000 t of steel5.2MTernium Br…Usiminas Ipatinga steel plant: 5,000,000 t of steel5.0MUsiminas I…Gerdau Açominas Ouro Branco steel plant: 4,360,000 t of steel4.4MGerdau Aço…ArcelorMittal Pecém steel plant: 3,000,000 t of steel3.0MArcelorMit…ArcelorMittal Monlevade steel plant: 1,200,000 t of steel1.2MArcelorMit…ArcelorMittal Piracicaba steel plant: 1,100,000 t of steel1.1MArcelorMit…

Reported capacity (t of steel), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by ArcelorMittal Brasil SA. All facilities by this operator →

Local climate

ArcelorMittal Monlevade steel plant sits in a humid subtropical (dry winter) climate zone (Köppen Cwa), at 19.8°S in the southern hemisphere.

~19°Ctypical annual mean
~27°Ctypical warm-season
Humid subtropical (dry winter): warm all year, with distinct wet and dry seasons

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

How it compares & nearby sites

The #7 largest of 22 steel plants in Brazil by reported capacity.

Nearby industrial sites

Location

Coordinates -19.83244, -43.13113. View on OpenStreetMap.

Heat loss & insulation profile

A steel plant like this runs hot equipment that sheds heat continuously: reheat & annealing furnaces, ladles, hot-blast stoves, steam & gas ducting (surface/process temperatures around 200–1,200 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.

Indicative recoverable energy

On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 4,800 MWh/yr (≈ 1,600 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.

See Inzonex insulation → Estimate your site →

Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.

Safety & the no-regret first step

Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.

External climate finance your country can access

Domestic energy-efficiency grants are limited here; industrial decarbonisation is mainly funded externally:

CBAM. Exporters of cement, steel, aluminium, fertiliser, hydrogen and electricity to the EU face the Carbon Border Adjustment Mechanism — cutting embedded emissions (efficiency + insulation) lowers the levy.

Routed via national development banks / accredited entities — not a direct factory grant. Verified 2026.

Frequently asked questions

What type of facility is ArcelorMittal Monlevade steel plant?

ArcelorMittal Monlevade steel plant is a steel plant in Brazil. It produces crude steel from iron ore (blast furnace) or scrap (electric arc furnace).

What is the capacity of ArcelorMittal Monlevade steel plant?

ArcelorMittal Monlevade steel plant has a reported capacity of 1,200,000 t of steel.

How much CO₂ does ArcelorMittal Monlevade steel plant emit?

ArcelorMittal Monlevade steel plant emits about 1,835,723 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 427,907 cars. That ranks #20 among tracked facilities in Brazil.

Where is ArcelorMittal Monlevade steel plant located?

ArcelorMittal Monlevade steel plant is in Brazil, near coordinates -19.83244, -43.13113.

Who operates ArcelorMittal Monlevade steel plant?

ArcelorMittal Monlevade steel plant is operated by ArcelorMittal Brasil SA.

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