ACC Wadi Cement Plant

ACC Wadi Cement Plant is a cement plant in India with a reported capacity of 5,790,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by ACC Ltd. By capacity it ranks #16 of 160 cement plants tracked in India. It emits about 1,581,803 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 368,719 cars. Its CO₂ per unit of capacity is about 24% below the median cement plant.

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1896985.

En contexto: cómo se compara esta instalación

Con 5,790,000 t of cement, ACC Wadi Cement Plant está muy por encima de la mediana de cement plant en India (2,500,000 t of cement). Su CO₂ por unidad de capacidad es aproximadamente 27% por debajo de la mediana de cement plant. Subsector: cement. Como cement plant, requiere calor de proceso intenso (típicamente 800–1400°C) para sus operaciones industriales centrales — calor que debe ser suministrado por calderas, hornos o combustión directa, y las pérdidas a través de recipientes y tuberías sin aislar representan combustible desperdiciado. El aislamiento modular desmontable puede reducir esas pérdidas en un 80–96%, enfriando superficies a ≤45°C, con amortización a menudo inferior a 2 años. Las plantas de cemento calientan piedra caliza a 1.400°C en hornos rotativos — uno de los procesos industriales más calientes — y deben controlar la temperatura con precisión en toda la longitud del horno.

Comparación de capacidad e intensidad de CO₂ calculada a partir de datos de instalaciones industriales de Climate TRACE; papel del sector basado en referencia de ingeniería.

What 1,581,803 t CO₂e a year looks like

This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Capacity vs largest cement plants in India

Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by ACC Ltd. All facilities by this operator →

Local climate

ACC Wadi Cement Plant sits in a hot semi-arid steppe climate zone (Köppen BSh), at 17.1°N in the northern hemisphere.

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

How it compares & nearby sites

The #16 largest of 160 cement plants in India by reported capacity.

Nearby industrial sites

• Orient Cement Chittapur Cement Plant · Cement Plant · 1,579,463 t CO₂
• UltraTech Nrupathanga Cement Plant · Cement Plant · 2,233,997 t CO₂
• Shree Cement Kodla Cement Plant · Cement Plant · 1,423,192 t CO₂
• Kesoram Industries Gulbarga Cement Plant · Cement Plant · 4,165,911 t CO₂
• Kalburgi Cement Chatarsal Cement Plant · Cement Plant · 1,106,862 t CO₂
• India Cements Malkapur Cement Plant · Cement Plant · 1,206,338 t CO₂

Location

Coordinates 17.06011, 76.97981. View on OpenStreetMap.

Hot industrial equipment? Cut the heat loss.

Kilns, furnaces, boilers, heat exchangers, valves and steam lines on sites like this lose energy continuously. Inzonex makes patented removable modular insulation for hot industrial equipment:

• Up to 96% less heat loss from insulated surfaces
• Surface temperature down to ≤45°C for worker safety
• 6× faster maintenance access — removable and refittable
• Typical payback up to 2 years

See Inzonex process-equipment insulation →

Frequently asked questions