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Kirkuk Cement Plant

Cement Plant in Iraq. Approximate location 35.34105, 44.47752.

Cement PlantIraqCO₂ reported

Kirkuk Cement Plant is a cement plant in Iraq with a reported capacity of 2,000,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by Cement Manufacturer of Leylan. By capacity it ranks #4 of 21 cement plants tracked in Iraq. It emits about 690,240 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 160,895 cars.

2,000,000t of cement
690,240t CO₂e / yr (Climate TRACE)
#6CO₂ rank in Iraq
0.35t CO₂ per capacity unit

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1897247.

في السياق: كيف يتم مقارنة هذا المنشأة

عند 2,000,000 t of cement، يكون Kirkuk Cement Plant حوالي متوسط cement plant في Iraq (1,934,000 t of cement). القطاع الفرعي: cement. كـ cement plant، يتطلب حرارة عملية مكثفة (عادة 800–1400°C) لعملياته الصناعية الأساسية — حرارة يجب توفيرها بواسطة الغلايات أو الأفران أو الاحتراق المباشر، والخسائر من خلال الحاويات والأنابيب غير المعزولة تمثل وقود مهدر. يمكن للعزل المعياري القابل للإزالة أن يقلل هذه الخسائر بمقدار 80-96٪، وتبريد الأسطح إلى ≤45°C، مع فترة استرجاع غالباً أقل من سنتين. تقوم مصانع الإسمنت بتسخين الحجر الجيري إلى 1,400°C في الأفران الدوارة — أحد أكثر العمليات الصناعية سخونة — ويجب التحكم في درجة الحرارة بدقة عبر طول الفرن كله.

مقارنة السعة وكثافة CO₂ محسوبة من بيانات منشآت Climate TRACE الصناعية؛ دور القطاع بناءً على مرجع الهندسة.

What 690,240 t CO₂e a year looks like

This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

160,895cars driven for a year
90,016homes' annual energy use
11,504,000tree seedlings grown 10 years

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Capacity vs largest cement plants in Iraq

Tainal Cement Plant: 6,000,000 t of cement6.0MTainal Cem…Sulaymaniyah Cement Plant: 2,500,000 t of cement2.5MSulaymaniy…Chaqzhi Saroo Cement Plant: 2,300,000 t of cement2.3MChaqzhi Sa…Kirkuk Cement Plant: 2,000,000 t of cement2.0MKirkuk Cem…Najaf Cement Plant: 2,000,000 t of cement2.0MNajaf Ceme…Makhmur Cement Plant: 2,000,000 t of cement2.0MMakhmur Ce…Kubaisa Cement Plant: 2,000,000 t of cement2.0MKubaisa Ce…Sinjar Cement Plant: 2,000,000 t of cement2.0MSinjar Cem…

Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by Cement Manufacturer of Leylan. All facilities by this operator →

Local climate

Kirkuk Cement Plant sits in a hot semi-arid steppe climate zone (Köppen BSh), at 35.3°N in the northern hemisphere.

~23°Ctypical annual mean
~31°Ctypical warm-season
Hot semi-arid steppe: four distinct seasons — cold winters and warm summers

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

How it compares & nearby sites

The #4 largest of 21 cement plants in Iraq by reported capacity.

Nearby industrial sites

Location

Coordinates 35.34105, 44.47752. View on OpenStreetMap.

Heat loss & insulation profile

A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.

60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.

Indicative recoverable energy

On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 12,000 MWh/yr (≈ 4,200 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.

See Inzonex insulation → Estimate your site →

Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.

Safety & the no-regret first step

Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.

External climate finance your country can access

Domestic energy-efficiency grants are limited here; industrial decarbonisation is mainly funded externally:

Routed via national development banks / accredited entities — not a direct factory grant. Verified 2026.

Frequently asked questions

What type of facility is Kirkuk Cement Plant?

Kirkuk Cement Plant is a cement plant in Iraq. It burns limestone in high-temperature rotary kilns to make clinker and cement.

What is the capacity of Kirkuk Cement Plant?

Kirkuk Cement Plant has a reported capacity of 2,000,000 t of cement.

How much CO₂ does Kirkuk Cement Plant emit?

Kirkuk Cement Plant emits about 690,240 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 160,895 cars. That ranks #6 among tracked facilities in Iraq.

Where is Kirkuk Cement Plant located?

Kirkuk Cement Plant is in Iraq, near coordinates 35.34105, 44.47752.

Who operates Kirkuk Cement Plant?

Kirkuk Cement Plant is operated by Cement Manufacturer of Leylan.

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