Cement Plant in Azerbaijan. Approximate location 40.22469, 49.55794.
Cement PlantAzerbaijanCO₂ reported
Holcim Garadagh Cement Plant is a cement plant in Azerbaijan with a reported capacity of 1,700,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by Holcim (Azerbaijan) OJSC. By capacity it ranks #2 of 3 cement plants tracked in Azerbaijan. It emits about 388,063 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 90,458 cars. Its CO₂ per unit of capacity is about 37% below the median cement plant.
Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1895164.
عند 1,700,000 t of cement، يكون Holcim Garadagh Cement Plant حوالي متوسط cement plant في Azerbaijan (1,700,000 t of cement). CO₂ لكل وحدة سعة هو تقريباً 31% أقل من متوسط cement plant. القطاع الفرعي: cement. كـ cement plant، يتطلب حرارة عملية مكثفة (عادة 800–1400°C) لعملياته الصناعية الأساسية — حرارة يجب توفيرها بواسطة الغلايات أو الأفران أو الاحتراق المباشر، والخسائر من خلال الحاويات والأنابيب غير المعزولة تمثل وقود مهدر. يمكن للعزل المعياري القابل للإزالة أن يقلل هذه الخسائر بمقدار 80-96٪، وتبريد الأسطح إلى ≤45°C، مع فترة استرجاع غالباً أقل من سنتين. تقوم مصانع الإسمنت بتسخين الحجر الجيري إلى 1,400°C في الأفران الدوارة — أحد أكثر العمليات الصناعية سخونة — ويجب التحكم في درجة الحرارة بدقة عبر طول الفرن كله.
مقارنة السعة وكثافة CO₂ محسوبة من بيانات منشآت Climate TRACE الصناعية؛ دور القطاع بناءً على مرجع الهندسة.
This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:
Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.
Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).
Operated by Holcim (Azerbaijan) OJSC. All facilities by this operator →
Holcim Garadagh Cement Plant sits in a cold semi-arid steppe climate zone (Köppen BSk), at 40.2°N in the northern hemisphere.
Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).
The #2 largest of 3 cement plants in Azerbaijan by reported capacity.
Coordinates 40.22469, 49.55794. View on OpenStreetMap.
A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.
60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.
On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 9,800 MWh/yr (≈ 3,300 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.
See Inzonex insulation → Estimate your site →
Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.
Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.
Domestic energy-efficiency grants are limited here; industrial decarbonisation is mainly funded externally:
Routed via national development banks / accredited entities — not a direct factory grant. Verified 2026.
Holcim Garadagh Cement Plant is a cement plant in Azerbaijan. It burns limestone in high-temperature rotary kilns to make clinker and cement.
Holcim Garadagh Cement Plant has a reported capacity of 1,700,000 t of cement.
Holcim Garadagh Cement Plant emits about 388,063 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 90,458 cars. That ranks #4 among tracked facilities in Azerbaijan.
Holcim Garadagh Cement Plant is in Azerbaijan, near coordinates 40.22469, 49.55794.
Holcim Garadagh Cement Plant is operated by Holcim (Azerbaijan) OJSC.
