Cement Plant in Pakistan. Approximate location 33.81687, 72.72208.
Cement PlantPakistanCO₂ reported
Fauji Cement Wah Cement Plant is a cement plant in Pakistan with a reported capacity of 1,340,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by Fauji Cement Co Ltd. By capacity it ranks #23 of 31 cement plants tracked in Pakistan. It emits about 460,385 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 107,316 cars. Its CO₂ per unit of capacity is about 5% below the median cement plant.
Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-32438976.
عند 1,340,000 t of cement، يكون Fauji Cement Wah Cement Plant أقل من متوسط cement plant في Pakistan (2,300,000 t of cement). CO₂ لكل وحدة سعة هو تقريباً 25% أقل من متوسط cement plant. القطاع الفرعي: cement. كـ cement plant، يتطلب حرارة عملية مكثفة (عادة 800–1400°C) لعملياته الصناعية الأساسية — حرارة يجب توفيرها بواسطة الغلايات أو الأفران أو الاحتراق المباشر، والخسائر من خلال الحاويات والأنابيب غير المعزولة تمثل وقود مهدر. يمكن للعزل المعياري القابل للإزالة أن يقلل هذه الخسائر بمقدار 80-96٪، وتبريد الأسطح إلى ≤45°C، مع فترة استرجاع غالباً أقل من سنتين. تقوم مصانع الإسمنت بتسخين الحجر الجيري إلى 1,400°C في الأفران الدوارة — أحد أكثر العمليات الصناعية سخونة — ويجب التحكم في درجة الحرارة بدقة عبر طول الفرن كله.
مقارنة السعة وكثافة CO₂ محسوبة من بيانات منشآت Climate TRACE الصناعية؛ دور القطاع بناءً على مرجع الهندسة.
This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:
Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.
Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).
Operated by Fauji Cement Co Ltd. All facilities by this operator →
Fauji Cement Wah Cement Plant sits in a humid subtropical (dry winter) climate zone (Köppen Cwa), at 33.8°N in the northern hemisphere.
Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).
The #23 largest of 31 cement plants in Pakistan by reported capacity.
Coordinates 33.81687, 72.72208. View on OpenStreetMap.
A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.
60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.
On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 10,000 MWh/yr (≈ 3,500 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.
See Inzonex insulation → Estimate your site →
Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.
Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.
Domestic energy-efficiency grants are limited here; industrial decarbonisation is mainly funded externally:
CBAM. Exporters of cement, steel, aluminium, fertiliser, hydrogen and electricity to the EU face the Carbon Border Adjustment Mechanism — cutting embedded emissions (efficiency + insulation) lowers the levy.
Routed via national development banks / accredited entities — not a direct factory grant. Verified 2026.
Fauji Cement Wah Cement Plant is a cement plant in Pakistan. It burns limestone in high-temperature rotary kilns to make clinker and cement.
Fauji Cement Wah Cement Plant has a reported capacity of 1,340,000 t of cement.
Fauji Cement Wah Cement Plant emits about 460,385 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 107,316 cars. That ranks #33 among tracked facilities in Pakistan.
Fauji Cement Wah Cement Plant is in Pakistan, near coordinates 33.81687, 72.72208.
Fauji Cement Wah Cement Plant is operated by Fauji Cement Co Ltd.
