Cement Plant in Kazakhstan. Approximate location 44.08859, 52.12074.
Cement PlantKazakhstanCO₂ reported
HeidelbergCement CaspiCement Plant is a cement plant in Kazakhstan with a reported capacity of 800,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by CaspiCement LLP. By capacity it ranks #10 of 11 cement plants tracked in Kazakhstan. It emits about 307,063 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 71,576 cars. Its CO₂ per unit of capacity is about 7% above the median cement plant.
Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-32438826.
При потужності 800,000 t of cement HeidelbergCement CaspiCement Plant — це нижче медіана cement plant у Kazakhstan (1,150,000 t of cement). Його викидання CO₂ на одиницю потужності приблизно на 5% нижче медіани cement plant. Підсектор: cement. Як cement plant, воно вимагає високотемпературного технологічного тепла (зазвичай 800–1400°C) для основних промислових операцій — тепла, яке повинне подаватися котлами, печами або прямим спаленням, і втрати через неізольовані судини та трубопроводи представляють витрачене напразно паливо. Знімна модульна теплоізоляція може зменшити ці втрати на 80–96%, охолодивши поверхню обладнання до ≤45°C, з окупністю часто менше 2 років. Цементні заводи нагрівають вапняк до 1400°C у обертових печах — один із найгарячіших промислових процесів — і повинні точно контролювати температуру по всій довжині печі.
Порівняння продуктивності та інтенсивності CO₂ розраховано на основі даних промислових об'єктів Climate TRACE; роль сектору заснована на інженерних довідниках.
This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:
Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.
Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).
Operated by CaspiCement LLP. All facilities by this operator →
HeidelbergCement CaspiCement Plant sits in a cold desert climate zone (Köppen BWk), at 44.1°N in the northern hemisphere.
Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).
The #10 largest of 11 cement plants in Kazakhstan by reported capacity.
Coordinates 44.08859, 52.12074. View on OpenStreetMap.
A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.
60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.
On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 9,100 MWh/yr (≈ 3,100 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.
See Inzonex insulation → Estimate your site →
Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.
Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.
Domestic energy-efficiency grants are limited here; industrial decarbonisation is mainly funded externally:
Routed via national development banks / accredited entities — not a direct factory grant. Verified 2026.
HeidelbergCement CaspiCement Plant is a cement plant in Kazakhstan. It burns limestone in high-temperature rotary kilns to make clinker and cement.
HeidelbergCement CaspiCement Plant has a reported capacity of 800,000 t of cement.
HeidelbergCement CaspiCement Plant emits about 307,063 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 71,576 cars. That ranks #16 among tracked facilities in Kazakhstan.
HeidelbergCement CaspiCement Plant is in Kazakhstan, near coordinates 44.08859, 52.12074.
HeidelbergCement CaspiCement Plant is operated by CaspiCement LLP.
