Cement Plant in United Arab Emirates. Approximate location 25.38703, 55.96714.
Cement PlantUnited Arab EmiratesCO₂ reported
Al Ghayl Cement Plant is a cement plant in United Arab Emirates with a reported capacity of 1,200,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by Pioneer Cement Industries LLC. By capacity it ranks #10 of 12 cement plants tracked in United Arab Emirates. It emits about 610,523 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 142,313 cars. Its CO₂ per unit of capacity is about 41% above the median cement plant.
Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-32437209.
При потужності 1,200,000 t of cement Al Ghayl Cement Plant — це нижче медіана cement plant у United Arab Emirates (2,700,000 t of cement). Його викидання CO₂ на одиницю потужності приблизно на 26% вище медіани cement plant. Підсектор: cement. Як cement plant, воно вимагає високотемпературного технологічного тепла (зазвичай 800–1400°C) для основних промислових операцій — тепла, яке повинне подаватися котлами, печами або прямим спаленням, і втрати через неізольовані судини та трубопроводи представляють витрачене напразно паливо. Знімна модульна теплоізоляція може зменшити ці втрати на 80–96%, охолодивши поверхню обладнання до ≤45°C, з окупністю часто менше 2 років. Цементні заводи нагрівають вапняк до 1400°C у обертових печах — один із найгарячіших промислових процесів — і повинні точно контролювати температуру по всій довжині печі.
Порівняння продуктивності та інтенсивності CO₂ розраховано на основі даних промислових об'єктів Climate TRACE; роль сектору заснована на інженерних довідниках.
This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:
Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.
Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).
Operated by Pioneer Cement Industries LLC. All facilities by this operator →
Al Ghayl Cement Plant sits in a hot desert climate zone (Köppen BWh), at 25.4°N in the northern hemisphere.
Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).
The #10 largest of 12 cement plants in United Arab Emirates by reported capacity.
Coordinates 25.38703, 55.96714. View on OpenStreetMap.
A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.
60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.
On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 12,000 MWh/yr (≈ 3,900 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.
See Inzonex insulation → Estimate your site →
Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.
Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.
Domestic energy-efficiency grants are limited here; industrial decarbonisation is mainly funded externally:
Routed via national development banks / accredited entities — not a direct factory grant. Verified 2026.
Al Ghayl Cement Plant is a cement plant in United Arab Emirates. It burns limestone in high-temperature rotary kilns to make clinker and cement.
Al Ghayl Cement Plant has a reported capacity of 1,200,000 t of cement.
Al Ghayl Cement Plant emits about 610,523 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 142,313 cars. That ranks #17 among tracked facilities in United Arab Emirates.
Al Ghayl Cement Plant is in United Arab Emirates, near coordinates 25.38703, 55.96714.
Al Ghayl Cement Plant is operated by Pioneer Cement Industries LLC.
