Cement Plant in India. Approximate location 24.52816, 81.16874.
Cement PlantIndiaCO₂ reported
UltraTech Bela Cement Plant is a cement plant in India with a reported capacity of 2,500,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by UltraTech Cement Ltd. By capacity it ranks #79 of 160 cement plants tracked in India. It emits about 1,057,537 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 246,512 cars. Its CO₂ per unit of capacity is about 17% above the median cement plant.
Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1897058.
2,500,000 t of cement'de, UltraTech Bela Cement Plant India'daki cement plant'lerin medyanı yaklaşık 2,500,000 t of cement'dir. Kapasite başına CO₂'si cement plant'nin medyanı üstünde kabaca 12%'dir. Alt sektör: cement. cement plant olarak, temel endüstriyel işlemleri için yoğun proses ısısı (tipik olarak 800–1400°C) gerektirir — kazanlar, fırınlar veya doğrudan yanma ile sağlanması gereken ısı, ve izolasyon yapılmamış kaplar ve boruların kayıpları harcanan yakıtı temsil eder. Modüler çıkarılabilir yalıtım bu kayıpları %80–96 oranında azaltabilir, yüzeyleri ≤45°C'ye soğutabilir, geri ödeme süresi genellikle 2 yıldan azdır. Çimento fabrikaları kireci döner ocaklarda 1.400°C'ye ısıtır — en sıcak endüstriyel işlemlerden biridir — ve sıcaklığı fırının tüm uzunluğunda hassasiyetle kontrol etmelidir.
Kapasite ve CO₂ yoğunluğu karşılaştırması Climate TRACE endüstriyel tesis verilerinden hesaplanmıştır; sektör rolü mühendislik referansına dayanmaktadır.
This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:
Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.
Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).
Operated by UltraTech Cement Ltd. All facilities by this operator →
UltraTech Bela Cement Plant sits in a hot-summer Mediterranean climate zone (Köppen Csa), at 24.5°N in the northern hemisphere.
Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).
The #79 largest of 160 cement plants in India by reported capacity.
Coordinates 24.52816, 81.16874. View on OpenStreetMap.
A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.
60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.
On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 15,000 MWh/yr (≈ 5,200 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.
See Inzonex insulation → Estimate your site →
Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.
Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.
Domestic energy-efficiency grants are limited here; industrial decarbonisation is mainly funded externally:
CBAM. Exporters of cement, steel, aluminium, fertiliser, hydrogen and electricity to the EU face the Carbon Border Adjustment Mechanism — cutting embedded emissions (efficiency + insulation) lowers the levy.
Routed via national development banks / accredited entities — not a direct factory grant. Verified 2026.
UltraTech Bela Cement Plant is a cement plant in India. It burns limestone in high-temperature rotary kilns to make clinker and cement.
UltraTech Bela Cement Plant has a reported capacity of 2,500,000 t of cement.
UltraTech Bela Cement Plant emits about 1,057,537 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 246,512 cars. That ranks #135 among tracked facilities in India.
UltraTech Bela Cement Plant is in India, near coordinates 24.52816, 81.16874.
UltraTech Bela Cement Plant is operated by UltraTech Cement Ltd.
