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Knoxville Cement Plant

Cement Plant in United States. Approximate location 36.02257, -83.83492.

Cement PlantUnited StatesCO₂ reported

Knoxville Cement Plant is a cement plant in United States with a reported capacity of 650,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by CEMEX Inc. By capacity it ranks #71 of 86 cement plants tracked in United States. It emits about 153,970 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 35,890 cars. Its CO₂ per unit of capacity is about 34% below the median cement plant.

650,000t of cement
153,970t CO₂e / yr (Climate TRACE)
#559CO₂ rank in United States
0.24t CO₂ per capacity unit

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-32439275.

Bağlamda: bu tesis nasıl karşılaştırılır

650,000 t of cement'de, Knoxville Cement Plant United States'daki cement plant'lerin medyanı altında 1,100,000 t of cement'dir. Kapasite başına CO₂'si cement plant'nin medyanı altında kabaca 21%'dir. Alt sektör: cement. cement plant olarak, temel endüstriyel işlemleri için yoğun proses ısısı (tipik olarak 800–1400°C) gerektirir — kazanlar, fırınlar veya doğrudan yanma ile sağlanması gereken ısı, ve izolasyon yapılmamış kaplar ve boruların kayıpları harcanan yakıtı temsil eder. Modüler çıkarılabilir yalıtım bu kayıpları %80–96 oranında azaltabilir, yüzeyleri ≤45°C'ye soğutabilir, geri ödeme süresi genellikle 2 yıldan azdır. Çimento fabrikaları kireci döner ocaklarda 1.400°C'ye ısıtır — en sıcak endüstriyel işlemlerden biridir — ve sıcaklığı fırının tüm uzunluğunda hassasiyetle kontrol etmelidir.

Kapasite ve CO₂ yoğunluğu karşılaştırması Climate TRACE endüstriyel tesis verilerinden hesaplanmıştır; sektör rolü mühendislik referansına dayanmaktadır.

What 153,970 t CO₂e a year looks like

This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

35,890cars driven for a year
20,080homes' annual energy use
2,566,167tree seedlings grown 10 years

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Capacity vs largest cement plants in United States

Ste. Genevieve Cement Plant: 4,500,000 t of cement4.5MSte. Genev…Victorville Cement Plant: 3,000,000 t of cement3.0MVictorvill…Heidelberg Union Bridge Cement Plant: 2,816,901 t of cement2.8MHeidelberg…Festus Cement Plant: 2,700,000 t of cement2.7MFestus Cem…Heidelberg Nazareth Cement Plant: 2,663,380 t of cement2.7MHeidelberg…Heidelberg Mitchell Cement Plant: 2,400,000 t of cement2.4MHeidelberg…Alpena Cement Plant: 2,400,000 t of cement2.4MAlpena Cem…Midlothian Cement Plant: 2,350,000 t of cement2.3MMidlothian…

Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by CEMEX Inc. All facilities by this operator →

Local climate

Knoxville Cement Plant sits in a humid subtropical climate zone (Köppen Cfa), at 36.0°N in the northern hemisphere.

~18°Ctypical annual mean
~27°Ctypical warm-season
Humid subtropical: four distinct seasons — cold winters and warm summers

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

How it compares & nearby sites

The #71 largest of 86 cement plants in United States by reported capacity.

Nearby industrial sites

Location

Coordinates 36.02257, -83.83492. View on OpenStreetMap.

Heat loss & insulation profile

A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.

60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.

Indicative recoverable energy

On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 8,000 MWh/yr (≈ 2,700 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.

See Inzonex insulation → Estimate your site →

Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.

Safety & the no-regret first step

Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.

United States: funding & obligation

Funding. Investment tax credit up to 30% of qualified investment incl. industrial decarbonization; open to small/medium/large manufacturers.

Obligation. None at federal level (voluntary). Some states have their own programs. (applies as a rule above the stated threshold — we don't hold this site's metered energy use).

Verified 2026; confirm current scheme terms before applying.

Frequently asked questions

What type of facility is Knoxville Cement Plant?

Knoxville Cement Plant is a cement plant in United States. It burns limestone in high-temperature rotary kilns to make clinker and cement.

What is the capacity of Knoxville Cement Plant?

Knoxville Cement Plant has a reported capacity of 650,000 t of cement.

How much CO₂ does Knoxville Cement Plant emit?

Knoxville Cement Plant emits about 153,970 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 35,890 cars. That ranks #559 among tracked facilities in United States.

Where is Knoxville Cement Plant located?

Knoxville Cement Plant is in United States, near coordinates 36.02257, -83.83492.

Who operates Knoxville Cement Plant?

Knoxville Cement Plant is operated by CEMEX Inc.

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