Cement Plant in United States. Approximate location 32.24636, -100.45782.
Cement PlantUnited StatesCO₂ reported
Maryneal Cement Plant is a cement plant in United States with a reported capacity of 1,100,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by Buzzi Unicem USA Inc. By capacity it ranks #43 of 86 cement plants tracked in United States. It emits about 388,991 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 90,674 cars.
Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1897955.
На мощности 1,100,000 t of cement Maryneal Cement Plant — это примерно медианная cement plant в United States (1,100,000 t of cement). Его выброс CO₂ на единицу мощности примерно на 18% выше медианной cement plant. Подсектор: cement. Как cement plant, оно требует высокотемпературного технологического тепла (обычно 800–1400°C) для основных промышленных операций — тепла, которое должно подаваться котлами, печами или прямым сжиганием, и потери через неизолированные сосуды и трубопроводы представляют потраченное впустую топливо. Съёмная модульная теплоизоляция может снизить эти потери на 80–96%, охладив поверхность оборудования до ≤45°C, с окупаемостью часто менее 2 лет. Цементные заводы нагревают известняк до 1400°C во вращающихся печах — один из самых горячих промышленных процессов — и должны точно контролировать температуру по всей длине печи.
Сравнение производительности и интенсивности CO₂ рассчитано на основе данных промышленных объектов Climate TRACE; роль сектора основана на инженерных справочниках.
This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:
Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.
Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).
Operated by Buzzi Unicem USA Inc. All facilities by this operator →
Maryneal Cement Plant sits in a cold semi-arid steppe climate zone (Köppen BSk), at 32.2°N in the northern hemisphere.
Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).
The #43 largest of 86 cement plants in United States by reported capacity.
Coordinates 32.24636, -100.45782. View on OpenStreetMap.
A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.
60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.
On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 9,800 MWh/yr (≈ 3,300 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.
See Inzonex insulation → Estimate your site →
Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.
Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.
Funding. Investment tax credit up to 30% of qualified investment incl. industrial decarbonization; open to small/medium/large manufacturers.
Obligation. None at federal level (voluntary). Some states have their own programs. (applies as a rule above the stated threshold — we don't hold this site's metered energy use).
Verified 2026; confirm current scheme terms before applying.
Maryneal Cement Plant is a cement plant in United States. It burns limestone in high-temperature rotary kilns to make clinker and cement.
Maryneal Cement Plant has a reported capacity of 1,100,000 t of cement.
Maryneal Cement Plant emits about 388,991 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 90,674 cars. That ranks #308 among tracked facilities in United States.
Maryneal Cement Plant is in United States, near coordinates 32.24636, -100.45782.
Maryneal Cement Plant is operated by Buzzi Unicem USA Inc.
