Festus Cement Plant

Festus Cement Plant is a cement plant in United States with a reported capacity of 2,700,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by Buzzi Unicem USA Inc. By capacity it ranks #4 of 86 cement plants tracked in United States. It emits about 1,114,606 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 259,815 cars. Its CO₂ per unit of capacity is about 15% above the median cement plant.

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1897953.

В контексте: как это предприятие сравнивается

На мощности 2,700,000 t of cement Festus Cement Plant — это значительно выше медианная cement plant в United States (1,100,000 t of cement). Его выброс CO₂ на единицу мощности примерно на 38% выше медианной cement plant. Подсектор: cement. Как cement plant, оно требует высокотемпературного технологического тепла (обычно 800–1400°C) для основных промышленных операций — тепла, которое должно подаваться котлами, печами или прямым сжиганием, и потери через неизолированные сосуды и трубопроводы представляют потраченное впустую топливо. Съёмная модульная теплоизоляция может снизить эти потери на 80–96%, охладив поверхность оборудования до ≤45°C, с окупаемостью часто менее 2 лет. Цементные заводы нагревают известняк до 1400°C во вращающихся печах — один из самых горячих промышленных процессов — и должны точно контролировать температуру по всей длине печи.

Сравнение производительности и интенсивности CO₂ рассчитано на основе данных промышленных объектов Climate TRACE; роль сектора основана на инженерных справочниках.

What 1,114,606 t CO₂e a year looks like

This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Capacity vs largest cement plants in United States

Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by Buzzi Unicem USA Inc. All facilities by this operator →

Local climate

Festus Cement Plant sits in a humid subtropical climate zone (Köppen Cfa), at 38.2°N in the northern hemisphere.

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

How it compares & nearby sites

The #4 largest of 86 cement plants in United States by reported capacity.

Nearby industrial sites

• DOE RUN COMPANY · Metals Plant · 5,905 t CO₂
• Ste. Genevieve Cement Plant · Cement Plant · 384,199 t CO₂
• Wild Sun Winery · Food & Beverage · 4,154 t CO₂
• Lhoist North America · Lime Plant · 910,572 t CO₂
• Vino Decoro Llc · Food & Beverage · 4,154 t CO₂
• Blanca'S Tequila Incorporated · Food & Beverage · 4,154 t CO₂

Location

Coordinates 38.18267, -90.33758. View on OpenStreetMap.

Hot industrial equipment? Cut the heat loss.

Kilns, furnaces, boilers, heat exchangers, valves and steam lines on sites like this lose energy continuously. Inzonex makes patented removable modular insulation for hot industrial equipment:

• Up to 96% less heat loss from insulated surfaces
• Surface temperature down to ≤45°C for worker safety
• 6× faster maintenance access — removable and refittable
• Typical payback up to 2 years

See Inzonex process-equipment insulation →

Frequently asked questions