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Condorocha Cement Plant

Cement Plant in Peru. Approximate location -11.37603, -75.77927.

Cement PlantPeruCO₂ reported

Condorocha Cement Plant is a cement plant in Peru with a reported capacity of 2,800,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by Unacem Perú SA. By capacity it ranks #4 of 7 cement plants tracked in Peru. It emits about 746,867 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 174,095 cars. Its CO₂ per unit of capacity is about 26% below the median cement plant.

2,800,000t of cement
746,867t CO₂e / yr (Climate TRACE)
#4CO₂ rank in Peru
0.27t CO₂ per capacity unit

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-32439008.

В контексте: как это предприятие сравнивается

На мощности 2,800,000 t of cement Condorocha Cement Plant — это примерно медианная cement plant в Peru (2,800,000 t of cement). Его выброс CO₂ на единицу мощности примерно на 19% ниже медианной cement plant. Подсектор: cement. Как cement plant, оно требует высокотемпературного технологического тепла (обычно 800–1400°C) для основных промышленных операций — тепла, которое должно подаваться котлами, печами или прямым сжиганием, и потери через неизолированные сосуды и трубопроводы представляют потраченное впустую топливо. Съёмная модульная теплоизоляция может снизить эти потери на 80–96%, охладив поверхность оборудования до ≤45°C, с окупаемостью часто менее 2 лет. Цементные заводы нагревают известняк до 1400°C во вращающихся печах — один из самых горячих промышленных процессов — и должны точно контролировать температуру по всей длине печи.

Сравнение производительности и интенсивности CO₂ рассчитано на основе данных промышленных объектов Climate TRACE; роль сектора основана на инженерных справочниках.

What 746,867 t CO₂e a year looks like

This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

174,095cars driven for a year
97,400homes' annual energy use
12,447,783tree seedlings grown 10 years

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Capacity vs largest cement plants in Peru

Atocongo Cement Plant: 5,500,000 t of cement5.5MAtocongo C…Yura Cement Plant: 3,000,000 t of cement3.0MYura Cemen…Pacasamayo Cement Plant: 2,900,000 t of cement2.9MPacasamayo…Condorocha Cement Plant: 2,800,000 t of cement2.8MCondorocha…Piura Cement Plant: 1,600,000 t of cement1.6MPiura Ceme…Rioja Cement Plant: 440,000 t of cement440kRioja Ceme…Cajamarquilla Cement Plant: 400,000 t of cement400kCajamarqui…

Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by Unacem Perú SA. All facilities by this operator →

Local climate

Condorocha Cement Plant sits in a polar tundra climate zone (Köppen ET), at 11.4°S in the southern hemisphere.

~-5°Ctypical annual mean
~6°Ctypical warm-season
Polar tundra: warm all year, with distinct wet and dry seasons

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

How it compares & nearby sites

The #4 largest of 7 cement plants in Peru by reported capacity.

Nearby industrial sites

Location

Coordinates -11.37603, -75.77927. View on OpenStreetMap.

Heat loss & insulation profile

A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.

60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.

Indicative recoverable energy

On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 13,000 MWh/yr (≈ 4,300 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.

See Inzonex insulation → Estimate your site →

Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.

Safety & the no-regret first step

Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.

External climate finance your country can access

Domestic energy-efficiency grants are limited here; industrial decarbonisation is mainly funded externally:

CBAM. Exporters of cement, steel, aluminium, fertiliser, hydrogen and electricity to the EU face the Carbon Border Adjustment Mechanism — cutting embedded emissions (efficiency + insulation) lowers the levy.

Routed via national development banks / accredited entities — not a direct factory grant. Verified 2026.

Frequently asked questions

What type of facility is Condorocha Cement Plant?

Condorocha Cement Plant is a cement plant in Peru. It burns limestone in high-temperature rotary kilns to make clinker and cement.

What is the capacity of Condorocha Cement Plant?

Condorocha Cement Plant has a reported capacity of 2,800,000 t of cement.

How much CO₂ does Condorocha Cement Plant emit?

Condorocha Cement Plant emits about 746,867 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 174,095 cars. That ranks #4 among tracked facilities in Peru.

Where is Condorocha Cement Plant located?

Condorocha Cement Plant is in Peru, near coordinates -11.37603, -75.77927.

Who operates Condorocha Cement Plant?

Condorocha Cement Plant is operated by Unacem Perú SA.

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