Rustavi Cement Plant

Rustavi Cement Plant is a cement plant in Georgia with a reported capacity of 400,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by HeidelbergCement Georgia Ltd. By capacity it ranks #2 of 3 cement plants tracked in Georgia. It emits about 115,055 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 26,819 cars. Its CO₂ per unit of capacity is about 20% below the median cement plant.

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-32438470.

Em contexto: como esta instalação se compara

Com 400,000 t of cement, Rustavi Cement Plant é em torno de a mediana de cement plant em Georgia (400,000 t of cement). Seu CO₂ por unidade de capacidade é aproximadamente 25% abaixo de a mediana de cement plant. Subsetor: cement. Como cement plant, requer calor de processo intenso (tipicamente 800–1400°C) para suas operações industriais centrais — calor que deve ser fornecido por caldeiras, fornos ou combustão direta, e as perdas através de vasos e tubulações não isolados representam combustível desperdiçado. O isolamento modular removível pode reduzir essas perdas em 80–96%, esfriando superfícies a ≤45°C, com payback geralmente inferior a 2 anos. As cimenteiras aquecem calcário a 1.400°C em fornos rotativos — um dos processos industriais mais quentes — e devem controlar a temperatura com precisão em todo o comprimento do forno.

Comparação de capacidade e intensidade de CO₂ calculada a partir dos dados de instalações industriais Climate TRACE; função do setor baseada em referência de engenharia.

What 115,055 t CO₂e a year looks like

This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Capacity vs largest cement plants in Georgia

Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by HeidelbergCement Georgia Ltd. All facilities by this operator →

Local climate

Rustavi Cement Plant sits in a humid subtropical climate zone (Köppen Cfa), at 41.5°N in the northern hemisphere.

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

How it compares & nearby sites

The #2 largest of 3 cement plants in Georgia by reported capacity.

Nearby industrial sites

• Kartli Textile Ltd · Textiles · 286 t CO₂
• Georgian Building Group Avjala Cement Plant · Cement Plant · 95,872 t CO₂
• Arkoz Gazakh Cement Plant · Cement Plant · 544,858 t CO₂
• Kaspi Cement Plant · Cement Plant · 565,969 t CO₂
• Ganja aluminium plant · Aluminium Smelter · 96,673 t CO₂
• Chiri-Yurt Chechencement Cement Plant · Cement Plant · 388,002 t CO₂

Location

Coordinates 41.51446, 45.04719. View on OpenStreetMap.

Hot industrial equipment? Cut the heat loss.

Kilns, furnaces, boilers, heat exchangers, valves and steam lines on sites like this lose energy continuously. Inzonex makes patented removable modular insulation for hot industrial equipment:

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• Typical payback up to 2 years

See Inzonex process-equipment insulation →

Frequently asked questions