Cement Plant in India. Approximate location 17.30853, 77.47411.
Cement PlantIndiaCO₂ reported
India Cements Malkapur Cement Plant is a cement plant in India with a reported capacity of 2,400,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by India Cements Ltd. By capacity it ranks #85 of 160 cement plants tracked in India. It emits about 1,206,338 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 281,198 cars. Its CO₂ per unit of capacity is about 40% above the median cement plant.
Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1896949.
Com 2,400,000 t of cement, India Cements Malkapur Cement Plant é em torno de a mediana de cement plant em India (2,500,000 t of cement). Seu CO₂ por unidade de capacidade é aproximadamente 33% acima de a mediana de cement plant. Subsetor: cement. Como cement plant, requer calor de processo intenso (tipicamente 800–1400°C) para suas operações industriais centrais — calor que deve ser fornecido por caldeiras, fornos ou combustão direta, e as perdas através de vasos e tubulações não isolados representam combustível desperdiçado. O isolamento modular removível pode reduzir essas perdas em 80–96%, esfriando superfícies a ≤45°C, com payback geralmente inferior a 2 anos. As cimenteiras aquecem calcário a 1.400°C em fornos rotativos — um dos processos industriais mais quentes — e devem controlar a temperatura com precisão em todo o comprimento do forno.
Comparação de capacidade e intensidade de CO₂ calculada a partir dos dados de instalações industriais Climate TRACE; função do setor baseada em referência de engenharia.
This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:
Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.
Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).
Operated by India Cements Ltd. All facilities by this operator →
India Cements Malkapur Cement Plant sits in a tropical savanna climate zone (Köppen Aw), at 17.3°N in the northern hemisphere.
Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).
The #85 largest of 160 cement plants in India by reported capacity.
Coordinates 17.30853, 77.47411. View on OpenStreetMap.
A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.
60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.
On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 16,000 MWh/yr (≈ 5,600 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.
See Inzonex insulation → Estimate your site →
Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.
Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.
Domestic energy-efficiency grants are limited here; industrial decarbonisation is mainly funded externally:
CBAM. Exporters of cement, steel, aluminium, fertiliser, hydrogen and electricity to the EU face the Carbon Border Adjustment Mechanism — cutting embedded emissions (efficiency + insulation) lowers the levy.
Routed via national development banks / accredited entities — not a direct factory grant. Verified 2026.
India Cements Malkapur Cement Plant is a cement plant in India. It burns limestone in high-temperature rotary kilns to make clinker and cement.
India Cements Malkapur Cement Plant has a reported capacity of 2,400,000 t of cement.
India Cements Malkapur Cement Plant emits about 1,206,338 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 281,198 cars. That ranks #120 among tracked facilities in India.
India Cements Malkapur Cement Plant is in India, near coordinates 17.30853, 77.47411.
India Cements Malkapur Cement Plant is operated by India Cements Ltd.
