Cement Plant in Pakistan. Approximate location 30.44213, 70.56889.
Cement PlantPakistanCO₂ reported
Fauji Cement DG Khan Cement Plant is a cement plant in Pakistan with a reported capacity of 2,050,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by Fauji Cement Co Ltd. By capacity it ranks #20 of 31 cement plants tracked in Pakistan. It emits about 794,534 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 185,206 cars. Its CO₂ per unit of capacity is about 8% above the median cement plant.
Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-42547437.
Com 2,050,000 t of cement, Fauji Cement DG Khan Cement Plant é em torno de a mediana de cement plant em Pakistan (2,300,000 t of cement). Seu CO₂ por unidade de capacidade é aproximadamente 15% abaixo de a mediana de cement plant. Subsetor: cement. Como cement plant, requer calor de processo intenso (tipicamente 800–1400°C) para suas operações industriais centrais — calor que deve ser fornecido por caldeiras, fornos ou combustão direta, e as perdas através de vasos e tubulações não isolados representam combustível desperdiçado. O isolamento modular removível pode reduzir essas perdas em 80–96%, esfriando superfícies a ≤45°C, com payback geralmente inferior a 2 anos. As cimenteiras aquecem calcário a 1.400°C em fornos rotativos — um dos processos industriais mais quentes — e devem controlar a temperatura com precisão em todo o comprimento do forno.
Comparação de capacidade e intensidade de CO₂ calculada a partir dos dados de instalações industriais Climate TRACE; função do setor baseada em referência de engenharia.
This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:
Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.
Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).
Operated by Fauji Cement Co Ltd. All facilities by this operator →
Fauji Cement DG Khan Cement Plant sits in a hot desert climate zone (Köppen BWh), at 30.4°N in the northern hemisphere.
Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).
The #20 largest of 31 cement plants in Pakistan by reported capacity.
Coordinates 30.44213, 70.56889. View on OpenStreetMap.
A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.
60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.
On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 13,000 MWh/yr (≈ 4,500 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.
See Inzonex insulation → Estimate your site →
Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.
Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.
Domestic energy-efficiency grants are limited here; industrial decarbonisation is mainly funded externally:
CBAM. Exporters of cement, steel, aluminium, fertiliser, hydrogen and electricity to the EU face the Carbon Border Adjustment Mechanism — cutting embedded emissions (efficiency + insulation) lowers the levy.
Routed via national development banks / accredited entities — not a direct factory grant. Verified 2026.
Fauji Cement DG Khan Cement Plant is a cement plant in Pakistan. It burns limestone in high-temperature rotary kilns to make clinker and cement.
Fauji Cement DG Khan Cement Plant has a reported capacity of 2,050,000 t of cement.
Fauji Cement DG Khan Cement Plant emits about 794,534 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 185,206 cars. That ranks #26 among tracked facilities in Pakistan.
Fauji Cement DG Khan Cement Plant is in Pakistan, near coordinates 30.44213, 70.56889.
Fauji Cement DG Khan Cement Plant is operated by Fauji Cement Co Ltd.
