Cement Plant in Russian Federation. Approximate location 56.22814, 90.40994.
Cement PlantRussian FederationCO₂ reported
Achinsk Cement Plant is a cement plant in Russian Federation with a reported capacity of 900,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by CEMROS JSC. By capacity it ranks #39 of 53 cement plants tracked in Russian Federation. It emits about 686,146 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 159,941 cars. Its CO₂ per unit of capacity is about 112% above the median cement plant.
Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1897745.
Com 900,000 t of cement, Achinsk Cement Plant é abaixo de a mediana de cement plant em Russian Federation (1,700,000 t of cement). Seu CO₂ por unidade de capacidade é aproximadamente 82% acima de a mediana de cement plant. Subsetor: cement. Como cement plant, requer calor de processo intenso (tipicamente 800–1400°C) para suas operações industriais centrais — calor que deve ser fornecido por caldeiras, fornos ou combustão direta, e as perdas através de vasos e tubulações não isolados representam combustível desperdiçado. O isolamento modular removível pode reduzir essas perdas em 80–96%, esfriando superfícies a ≤45°C, com payback geralmente inferior a 2 anos. As cimenteiras aquecem calcário a 1.400°C em fornos rotativos — um dos processos industriais mais quentes — e devem controlar a temperatura com precisão em todo o comprimento do forno.
Comparação de capacidade e intensidade de CO₂ calculada a partir dos dados de instalações industriais Climate TRACE; função do setor baseada em referência de engenharia.
This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:
Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.
Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).
Operated by CEMROS JSC. All facilities by this operator →
Achinsk Cement Plant sits in a subarctic (boreal) climate zone (Köppen Dfc), at 56.2°N in the northern hemisphere.
Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).
The #39 largest of 53 cement plants in Russian Federation by reported capacity.
Coordinates 56.22814, 90.40994. View on OpenStreetMap.
A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.
60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.
On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 12,000 MWh/yr (≈ 4,200 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.
See Inzonex insulation → Estimate your site →
Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.
Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.
Domestic energy-efficiency grants are limited here; industrial decarbonisation is mainly funded externally:
Routed via national development banks / accredited entities — not a direct factory grant. Verified 2026.
Achinsk Cement Plant is a cement plant in Russian Federation. It burns limestone in high-temperature rotary kilns to make clinker and cement.
Achinsk Cement Plant has a reported capacity of 900,000 t of cement.
Achinsk Cement Plant emits about 686,146 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 159,941 cars. That ranks #88 among tracked facilities in Russian Federation.
Achinsk Cement Plant is in Russian Federation, near coordinates 56.22814, 90.40994.
Achinsk Cement Plant is operated by CEMROS JSC.
