Cement Plant in Iraq. Approximate location 35.72019, 43.77196.
Cement PlantIraqCO₂ not individually reported
Makhmur Cement Plant is a cement plant in Iraq. Cement plants heat limestone to 1,400°C in rotary kilns — one of the hottest industrial processes — and must control temperature precisely across the entire kiln length. It is operated by Karcement JSC. No facility-measured CO₂ figure is available in the open dataset used here.
Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-42547389.
Source data, measured cross-checks and calculated values are kept separate. No confidence percentage is invented.
PowerAtlas operating assets, ordered by great-circle distance from published coordinates.
Subsector: cement. As cement plant, it requires high process heat (typically 800–1400°C) for its core industrial operations — heat that must be supplied by boilers, furnaces or direct combustion, and losses through uninsulated vessels and piping represent wasted fuel. Removable modular insulation can cut those losses by 80–96%, surface-cooling equipment to ≤45°C, with payback often under 2 years. Cement plants heat limestone to 1,400°C in rotary kilns — one of the hottest industrial processes — and must control temperature precisely across the entire kiln length.
Capacity & CO₂-intensity comparison computed from Climate TRACE industrial facilities data; sector role based on engineering reference.
No facility-measured CO₂ is published for Makhmur Cement Plant; Climate TRACE provides only a cement plant sector-level estimate, so a precise per-site figure, ranking or carbon cost would be misleading and is not shown. The decarbonization lever is the same regardless: eliminating heat loss on hot equipment (removable insulation, steam & waste-heat recovery) typically cuts 2–5% of fuel-related CO₂, with payback up to 2 years. No domestic carbon price — but cement, steel, aluminium, fertilizer and hydrogen exported to the EU face CBAM at €75/t (rising to 100% by 2034).
CO₂: Climate TRACE sector-level estimate (not facility-measured). Estimate the saving for this site →
Operated by Karcement JSC. All facilities by this operator →
Makhmur Cement Plant sits in a hot semi-arid steppe climate zone (Köppen BSh), at 35.7°N in the northern hemisphere.
Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).
The local climate sets how fast unprotected steel, protective coatings and the insulation on hot process equipment degrade at this site. It sits in a benign, low-corrosion environment (estimated ISO 9223 class C1 — Very low), with dust abrasion the leading environmental stress.
In this site’s local climate, a bare 150 °C surface sheds about 1281 W/m² to ambient — roughly 0.98× the loss at a 20 °C reference; removable insulation recovers about 1217 W/m² of that. Reference-surface calculation at a 150 °C surface from WorldClim climate normals (ASTM C680 / ISO 12241) — an indicative per-climate comparison, not a measurement of this site’s specific equipment. Open method dataset: DOI 10.5281/zenodo.20787408 (CC BY 4.0).
Higher environmental severity is exactly where protective removable insulation pays back most: a sheltered micro-climate slows corrosion, UV and thermal-cycling damage and extends outdoor hardware service life. This is an indicative site-climate context — not a condition assessment of any specific plant or operator.
Indicative estimate via the ISO 9223:2012 informative method (atmospheric corrosivity from temperature, time-of-wetness and airborne salinity), using WorldClim climate normals, the Köppen-Geiger class and coast distance. Indicative, not a measured corrosion rate.
Coordinates 35.72019, 43.77196. View on OpenStreetMap.
For a cement plant, the main modular-insulation targets are rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves. Typical hot-surface ranges used for screening: 200–1,000 °C.
60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.
A first-pass insulation screen suggests about 14,000 MWh/year of recoverable heat-loss reduction and about 4,600 t CO₂e/year of avoided emissions. Screening estimate scaled from installed process-heat projects and surface-temperature reduction data.
See Inzonex Modular Insulation → Run the calculator →
Screening calculation from facility class, capacity and open emissions/energy context. Engineering survey required before procurement.
Start with a thermal survey of valves, flanges, doors and bends. Removable modular insulation keeps maintenance access open while lowering exposed-surface temperature and wasted heat.
For energy-efficiency projects around process heat, likely external funding channels include:
Sources: country climate-finance facilities and public development-bank programmes.
Makhmur Cement Plant is a cement plant in Iraq. Cement plants heat limestone to 1,400°C in rotary kilns — one of the hottest industrial processes — and must control temperature precisely across the entire kiln length.
The open dataset used here does not include a facility-level CO₂ value for Makhmur Cement Plant.
Makhmur Cement Plant is in Iraq at approximately 35.72019, 43.77196.
The operator recorded in the open dataset is Karcement JSC.
