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Grupo Gallardo Siderurgica Balboa Jerez de los Caballeros steel plant

Steel Plant in Spain. Approximate location 38.32042, -6.71619.

Steel PlantSpainCO₂ estimate (modelled)

Grupo Gallardo Siderurgica Balboa Jerez de los Caballeros steel plant is a steel plant in Spain. Its listed capacity is 1,300,000 t of steel. Steel plants burn coal in blast furnaces or use electric arcs to melt scrap; in both cases the molten metal must be kept above 1,500°C and transferred through extensive hot piping and vessels. It is operated by AG Siderurgica Balboa SA. By capacity it ranks #4 among 8 steel plants in Spain. It emits about 60,603 t CO₂e a year from Climate TRACE, roughly comparable to the annual emissions of 14k passenger cars. Its CO₂ per unit of capacity is 95% below the national median for this sector.

1,300,000t of steel
60,603t CO₂e / yr (Climate TRACE)
#78CO₂ rank in Spain
0.05t CO₂ per capacity unit

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1566802.

Data status

Known source data

FacilityGrupo Gallardo Siderurgica Balboa Jerez de los Caballeros steel plant Climate TRACE
CountrySpain Climate TRACE
Coordinates38.32042, -6.71619 Climate TRACE
Sector / subsectoriron-and-steel Climate TRACE
Reported capacity1,300,000 t of steel Climate TRACE
Owner / operatorAG Siderurgica Balboa SA Climate TRACE
Modelled CO₂e60,603 t/yr Climate TRACE

Calculated from the dataset

Spain rank#78 of 91 · top 85.7% calculated
Global iron-and-steel rank#732 of 868 · top 84.3% calculated
Climate contextderived from coordinates calculated

Not available

Fuel typeNot available not in dataset
Thermal capacity (MW)Not available not in dataset

Source data, measured cross-checks and calculated values are kept separate. No confidence percentage is invented.

Similar facilities by modelled emissions

Same Climate TRACE subsector; closest non-placeholder modelled CO₂e values. Russia and Belarus excluded.

Operating power plants within 50 km

PowerAtlas operating assets, ordered by great-circle distance from published coordinates.

In context: how this facility compares

At 1,300,000 t of steel, Grupo Gallardo Siderurgica Balboa Jerez de los Caballeros steel plant is around the median steel plant in Spain (1,300,000 t of steel). Subsector: iron-and-steel. As steel plant, it requires high process heat (typically 800–1500°C) for its core industrial operations — heat that must be supplied by boilers, furnaces or direct combustion, and losses through uninsulated vessels and piping represent wasted fuel. Removable modular insulation can cut those losses by 80–96%, surface-cooling equipment to ≤45°C, with payback often under 2 years. Steel plants burn coal in blast furnaces or use electric arcs to melt scrap; in both cases the molten metal must be kept above 1,500°C and transferred through extensive hot piping and vessels.

Capacity & CO₂-intensity comparison computed from Climate TRACE industrial facilities data; sector role based on engineering reference.

What 60,603 t CO₂e a year looks like

This facility's estimated annual CO₂e (Climate TRACE, modelled) in everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

14kcars driven for a year
7.9khomes' annual energy use
1.0 milliontree seedlings grown 10 years

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Carbon cost, Scope 1 & decarbonization potential

At its reported 61k t CO₂e/yr (Scope 1), Grupo Gallardo Siderurgica Balboa Jerez de los Caballeros steel plant carries €4.8M/yr of carbon at the full EU ETS price (€79/t CO₂). Free allocation phases out to 2034 (Reg. (EU) 2023/956), so today's bill is lower and rising toward this full-price figure. The fastest decarbonization lever is energy efficiency: eliminating heat loss on hot equipment (removable insulation, steam & waste-heat recovery) typically cuts 2–5% of fuel-related CO₂ — here ≈1k t–3k t/yr, worth €96k€241k, with payback up to 2 years.

61k t CO₂e / yrScope 1 emissions
€4.8M/yrcarbon value · full EU ETS price
1k t–3k t/yr ≈ €96k€241kDecarbonization potential

Carbon price: EU ETS €79/t · EU ETS €79/t, July 2, 2026, refreshed live via Carbon Hub. CO₂: Climate TRACE. Efficiency range: US DOE / ASTM C680 (method). Indicative carbon value, not the cash bill — free allocation applies; not compliance advice. Estimate the saving for this site →

Capacity vs largest steel plants in Spain

ArcelorMittal Asturias (Aviles) steel plant: 4,200,000 t of steel4.2MArcelorMit…Celsa Barcelona Castellbisbal steel plant: 2,500,000 t of steel2.5MCelsa Barc…ArcelorMittal Olaberria-Bergara (Olaberria) steel plant: 1,450,000 t of steel1.4MArcelorMit…Grupo Gallardo Siderurgica Balboa Jerez de los Caballeros steel plant: 1,300,000 t of steel1.3MGrupo Gall…Riva Siderurgica Sevillana steel plant: 1,300,000 t of steel1.3MRiva Sider…Celsa Global Steel Wire Santander plant: 750,000 t of steel750kCelsa Glob…Sidenor Aceros Especiales Basauri steel plant: 740,000 t of steel740kSidenor Ac…Megasa Siderúrgica Narón steel plant: 700,000 t of steel700kMegasa Sid…

Listed capacity (t of steel), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by AG Siderurgica Balboa SA.

Local climate

Grupo Gallardo Siderurgica Balboa Jerez de los Caballeros steel plant sits in a hot-summer Mediterranean climate zone (Köppen Csa), at 38.3°N in the northern hemisphere.

~17°Ctypical annual mean
~27°Ctypical warm-season
Hot-summer mediterranean: four distinct seasons — cold winters and warm summers

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

Site climate & environmental severity

The local climate sets how fast unprotected steel, protective coatings and the insulation on hot process equipment degrade at this site. It sits in a moderately corrosive environment (estimated ISO 9223 class C3 — Medium), with humidity / wetness the leading environmental stress.

C3ISO 9223 corrosivity (indicative)
35/100environmental-severity index
17.2°Cseasonal temperature swing
119 kmdistance to coast
ModerateCUI risk tier

In this site’s local climate, a bare 150 °C surface sheds about 1345 W/m² to ambient — roughly 1.03× the loss at a 20 °C reference; removable insulation recovers about 1278 W/m² of that. Reference-surface calculation at a 150 °C surface from WorldClim climate normals (ASTM C680 / ISO 12241) — an indicative per-climate comparison, not a measurement of this site’s specific equipment. Open method dataset: DOI 10.5281/zenodo.20787408 (CC BY 4.0).

Higher environmental severity is exactly where protective removable insulation pays back most: a sheltered micro-climate slows corrosion, UV and thermal-cycling damage and extends outdoor hardware service life. This is an indicative site-climate context — not a condition assessment of any specific plant or operator.

Indicative estimate via the ISO 9223:2012 informative method (atmospheric corrosivity from temperature, time-of-wetness and airborne salinity), using WorldClim climate normals, the Köppen-Geiger class and coast distance. Indicative, not a measured corrosion rate.

How it compares & nearby sites

The #4 largest of 8 steel plants in Spain by listed capacity (Climate TRACE).

Nearby industrial sites

Location

Coordinates 38.32042, -6.71619. View on OpenStreetMap.

Heat loss & insulation profile

For a steel plant, the main modular-insulation targets are reheat & annealing furnaces, ladles, hot-blast stoves, steam & gas ducting. Typical hot-surface ranges used for screening: 200–1,200 °C.

Indicative recoverable energy

A first-pass insulation screen suggests about 3,600 MWh/year of recoverable heat-loss reduction and about 1,200 t CO₂e/year of avoided emissions. Screening estimate scaled from installed process-heat projects and surface-temperature reduction data.

See Inzonex Modular Insulation → Run the calculator →

Screening calculation from facility class, capacity and open emissions/energy context. Engineering survey required before procurement.

Safety & the no-regret first step

Start with a thermal survey of valves, flanges, doors and bends. Removable modular insulation keeps maintenance access open while lowering exposed-surface temperature and wasted heat.

EU policy pressure on this sector

Obligation

This facility is inside the EU. For thermal equipment, insulation upgrades can support ETS exposure reduction and energy-efficiency compliance.

Sources: EU ETS, CBAM and national energy-efficiency schemes.

Frequently asked questions

What type of facility is Grupo Gallardo Siderurgica Balboa Jerez de los Caballeros steel plant?

Grupo Gallardo Siderurgica Balboa Jerez de los Caballeros steel plant is a steel plant in Spain. Steel plants burn coal in blast furnaces or use electric arcs to melt scrap; in both cases the molten metal must be kept above 1,500°C and transferred through extensive hot piping and vessels.

What capacity is listed for Grupo Gallardo Siderurgica Balboa Jerez de los Caballeros steel plant?

The open dataset lists 1,300,000 t of steel of capacity for Grupo Gallardo Siderurgica Balboa Jerez de los Caballeros steel plant.

How much CO₂ does Grupo Gallardo Siderurgica Balboa Jerez de los Caballeros steel plant emit?

The page uses about 60,603 t CO₂e/year from the open dataset It ranks #78 among facilities in Spain by estimated CO₂.

Where is Grupo Gallardo Siderurgica Balboa Jerez de los Caballeros steel plant located?

Grupo Gallardo Siderurgica Balboa Jerez de los Caballeros steel plant is in Spain at approximately 38.32042, -6.71619.

Who operates Grupo Gallardo Siderurgica Balboa Jerez de los Caballeros steel plant?

The operator recorded in the open dataset is AG Siderurgica Balboa SA.

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