Cukrovar Dobrovice

Cukrovar Dobrovice is a food & beverage plant in Czechia. Its listed capacity is 2,129,481,764 USD. Food & beverage plants use boilers, cookers, pasteurisers and dryers that run continuously; heat loss from uninsulated piping and vessels directly reduces throughput and efficiency. By capacity it ranks #1 among 2 food & beverage plants in Czechia. It emits about 102,924 t CO₂e a year from Climate TRACE, roughly comparable to the annual emissions of 24k passenger cars.

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-38480340.

In context: how this facility compares

At 2,129,481,764 USD, Cukrovar Dobrovice is around the median food & beverage plant in Czechia (2,129,481,764 USD). Subsector: food-beverage-tobacco. As food & beverage plant, it requires high process heat (typically 80–200°C) for its core industrial operations — heat that must be supplied by boilers, furnaces or direct combustion, and losses through uninsulated vessels and piping represent wasted fuel. Removable modular insulation can cut those losses by 80–96%, surface-cooling equipment to ≤45°C, with payback often under 2 years. Food & beverage plants use boilers, cookers, pasteurisers and dryers that run continuously; heat loss from uninsulated piping and vessels directly reduces throughput and efficiency.

Capacity & CO₂-intensity comparison computed from Climate TRACE industrial facilities data; sector role based on engineering reference.

What 102,924 t CO₂e a year looks like

This facility's estimated annual CO₂e (Climate TRACE, modelled) in everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Local climate

Cukrovar Dobrovice sits in a temperate oceanic climate zone (Köppen Cfb), at 50.4°N in the northern hemisphere.

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

Site climate & environmental severity

The local climate sets how fast unprotected steel, protective coatings and the insulation on hot process equipment degrade at this site. It sits in a mild atmospheric environment (estimated ISO 9223 class C2 — Low), with humidity / wetness the leading environmental stress.

In this site’s local climate, a bare 150 °C surface sheds about 1412 W/m² to ambient — roughly 1.09× the loss at a 20 °C reference; removable insulation recovers about 1341 W/m² of that. Reference-surface calculation at a 150 °C surface from WorldClim climate normals (ASTM C680 / ISO 12241) — an indicative per-climate comparison, not a measurement of this site’s specific equipment. Open method dataset: DOI 10.5281/zenodo.20787408 (CC BY 4.0).

Higher environmental severity is exactly where protective removable insulation pays back most: a sheltered micro-climate slows corrosion, UV and thermal-cycling damage and extends outdoor hardware service life. This is an indicative site-climate context — not a condition assessment of any specific plant or operator.

Indicative estimate via the ISO 9223:2012 informative method (atmospheric corrosivity from temperature, time-of-wetness and airborne salinity), using WorldClim climate normals, the Köppen-Geiger class and coast distance. Indicative, not a measured corrosion rate.

How it compares & nearby sites

Nearby industrial sites

• Pepsico Cz S.R.O. Praha · Food & Beverage
• Orlen Unipetrol Kralupy Refinery · Refinery · 364,859 t CO₂
• Procházka Spol. S R. O. · Food & Beverage
• Radotin Cement Plant · Cement Plant · 410,815 t CO₂
• Cizkovice Cement Plant · Cement Plant · 389,139 t CO₂
• Prachovice Cement Plant · Cement Plant · 460,660 t CO₂

Location

Coordinates 50.36813, 14.96453. View on OpenStreetMap.

Heat loss & insulation profile

For a food & beverage plant, the main modular-insulation targets are cookers & kettles, pasteurisers, CIP hot-water sets, dryers, steam lines, tanks, valves. Typical hot-surface ranges used for screening: 70–200 °C.

very wide by site size; many bare low-temp surfaces (CIP, steam, pasteurisation) - often toward upper end.

Indicative recoverable energy

A first-pass insulation screen suggests about 4,400 MWh/year of recoverable heat-loss reduction and about 880 t CO₂e/year of avoided emissions. Screening estimate scaled from installed process-heat projects and surface-temperature reduction data.

See Inzonex Modular Insulation → Run the calculator →

Screening calculation from facility class, capacity and open emissions/energy context. Engineering survey required before procurement.

Safety & the no-regret first step

Start with a thermal survey of valves, flanges, doors and bends. Removable modular insulation keeps maintenance access open while lowering exposed-surface temperature and wasted heat.

EU policy pressure on this sector

Obligation

This facility is inside the EU. For thermal equipment, insulation upgrades can support ETS exposure reduction and energy-efficiency compliance.

Sources: EU ETS, CBAM and national energy-efficiency schemes.

Frequently asked questions