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Caracollo Cement Plant

Cement Plant in Bolivia. Approximate location -17.39992, -67.27324.

Cement PlantBoliviaCO₂ estimate (modelled)

Caracollo Cement Plant is a cement plant in Bolivia. Its listed capacity is 1,300,000 t of cement. Cement plants heat limestone to 1,400°C in rotary kilns — one of the hottest industrial processes — and must control temperature precisely across the entire kiln length. It is operated by Empresa Productiva Cementos de Bolivia. By capacity it ranks #1 among 5 cement plants in Bolivia. It emits about 547,273 t CO₂e a year from Climate TRACE, roughly comparable to the annual emissions of 128k passenger cars. Its CO₂ per unit of capacity is 16% above the national median for this sector.

1,300,000t of cement
547,273t CO₂e / yr (Climate TRACE)
#2CO₂ rank in Bolivia
0.42t CO₂ per capacity unit

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1895240.

Data status

Known source data

FacilityCaracollo Cement Plant Climate TRACE
CountryBolivia Climate TRACE
Coordinates-17.39992, -67.27324 Climate TRACE
Sector / subsectorcement Climate TRACE
Reported capacity1,300,000 t of cement Climate TRACE
Owner / operatorEmpresa Productiva Cementos de Bolivia Climate TRACE
Modelled CO₂e547,273 t/yr Climate TRACE

Calculated from the dataset

Bolivia rank#2 of 9 · top 22.2% calculated
Global cement rank#1070 of 2113 · top 50.6% calculated
Climate contextderived from coordinates calculated

Not available

Fuel typeNot available not in dataset
Thermal capacity (MW)Not available not in dataset

Source data, measured cross-checks and calculated values are kept separate. No confidence percentage is invented.

Similar facilities by modelled emissions

Same Climate TRACE subsector; closest non-placeholder modelled CO₂e values. Russia and Belarus excluded.

In context: how this facility compares

At 1,300,000 t of cement, Caracollo Cement Plant is well above the median cement plant in Bolivia (950,000 t of cement). Subsector: cement. As cement plant, it requires high process heat (typically 800–1400°C) for its core industrial operations — heat that must be supplied by boilers, furnaces or direct combustion, and losses through uninsulated vessels and piping represent wasted fuel. Removable modular insulation can cut those losses by 80–96%, surface-cooling equipment to ≤45°C, with payback often under 2 years. Cement plants heat limestone to 1,400°C in rotary kilns — one of the hottest industrial processes — and must control temperature precisely across the entire kiln length.

Capacity & CO₂-intensity comparison computed from Climate TRACE industrial facilities data; sector role based on engineering reference.

What 547,273 t CO₂e a year looks like

This facility's estimated annual CO₂e (Climate TRACE, modelled) in everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

128kcars driven for a year
71khomes' annual energy use
9.1 milliontree seedlings grown 10 years

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Carbon cost, Scope 1 & decarbonization potential

At its reported 547k t CO₂e/yr (Scope 1), Caracollo Cement Plant carries no domestic carbon price — and as a CBAM-covered product, its 547k t at the EU CBAM rate (€75/t) is €41.2M/yr of exposure on EU-bound exports. CBAM share rises from 2.5% (2026) to 100% by 2034. The fastest decarbonization lever is energy efficiency: eliminating heat loss on hot equipment (removable insulation, steam & waste-heat recovery) typically cuts 2–5% of fuel-related CO₂ — here ≈11k t–27k t/yr, worth €825k€2.1M, with payback up to 2 years. No domestic carbon price — but cement, steel, aluminium, fertilizer and hydrogen exported to the EU face CBAM at €75/t (rising to 100% by 2034).

547k t CO₂e / yrScope 1 emissions
€41.2M/yrCBAM exposure on EU exports
11k t–27k t/yr ≈ €825k€2.1MDecarbonization potential

Carbon price: EU CBAM €75/t · EU ETS €79/t, July 2, 2026, refreshed live via Carbon Hub. CO₂: Climate TRACE. Efficiency range: US DOE / ASTM C680 (method). Indicative carbon value, not the cash bill — free allocation applies; not compliance advice. Estimate the saving for this site →

Capacity vs largest cement plants in Bolivia

Caracollo Cement Plant: 1,300,000 t of cement1.3MCaracollo …Potosi Cement Plant: 1,298,209 t of cement1.3MPotosi Cem…Yacuses Cement Plant: 950,000 t of cement950kYacuses Ce…Sucre Cement Plant: 766,000 t of cement766kSucre Ceme…El Puente Cement Plant: 330,000 t of cement330kEl Puente …

Listed capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by Empresa Productiva Cementos de Bolivia. All facilities by this operator →

Local climate

Caracollo Cement Plant sits in a subtropical highland climate zone (Köppen Cwb), at 17.4°S in the southern hemisphere.

~15°Ctypical annual mean
~20°Ctypical warm-season
Subtropical highland: warm all year, with distinct wet and dry seasons

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

Site climate & environmental severity

The local climate sets how fast unprotected steel, protective coatings and the insulation on hot process equipment degrade at this site. It sits in a mild atmospheric environment (estimated ISO 9223 class C2 — Low), with humidity / wetness the leading environmental stress.

C2ISO 9223 corrosivity (indicative)
27/100environmental-severity index
6.4°Cseasonal temperature swing
348 kmdistance to coast
LowCUI risk tier

In this site’s local climate, a bare 150 °C surface sheds about 1346 W/m² to ambient — roughly 1.03× the loss at a 20 °C reference; removable insulation recovers about 1279 W/m² of that. Reference-surface calculation at a 150 °C surface from WorldClim climate normals (ASTM C680 / ISO 12241) — an indicative per-climate comparison, not a measurement of this site’s specific equipment. Open method dataset: DOI 10.5281/zenodo.20787408 (CC BY 4.0).

Higher environmental severity is exactly where protective removable insulation pays back most: a sheltered micro-climate slows corrosion, UV and thermal-cycling damage and extends outdoor hardware service life. This is an indicative site-climate context — not a condition assessment of any specific plant or operator.

Indicative estimate via the ISO 9223:2012 informative method (atmospheric corrosivity from temperature, time-of-wetness and airborne salinity), using WorldClim climate normals, the Köppen-Geiger class and coast distance. Indicative, not a measured corrosion rate.

How it compares & nearby sites

The #1 largest of 5 cement plants in Bolivia by listed capacity (Climate TRACE).

Nearby industrial sites

Location

Coordinates -17.39992, -67.27324. View on OpenStreetMap.

Heat loss & insulation profile

For a cement plant, the main modular-insulation targets are rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves. Typical hot-surface ranges used for screening: 200–1,000 °C.

60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.

Indicative recoverable energy

A first-pass insulation screen suggests about 11,000 MWh/year of recoverable heat-loss reduction and about 3,700 t CO₂e/year of avoided emissions. Screening estimate scaled from installed process-heat projects and surface-temperature reduction data.

See Inzonex Modular Insulation → Run the calculator →

Screening calculation from facility class, capacity and open emissions/energy context. Engineering survey required before procurement.

Safety & the no-regret first step

Start with a thermal survey of valves, flanges, doors and bends. Removable modular insulation keeps maintenance access open while lowering exposed-surface temperature and wasted heat.

External climate finance your country can access

For energy-efficiency projects around process heat, likely external funding channels include:

Sources: country climate-finance facilities and public development-bank programmes.

Frequently asked questions

What type of facility is Caracollo Cement Plant?

Caracollo Cement Plant is a cement plant in Bolivia. Cement plants heat limestone to 1,400°C in rotary kilns — one of the hottest industrial processes — and must control temperature precisely across the entire kiln length.

What capacity is listed for Caracollo Cement Plant?

The open dataset lists 1,300,000 t of cement of capacity for Caracollo Cement Plant.

How much CO₂ does Caracollo Cement Plant emit?

The page uses about 547,273 t CO₂e/year from the open dataset It ranks #2 among facilities in Bolivia by estimated CO₂.

Where is Caracollo Cement Plant located?

Caracollo Cement Plant is in Bolivia at approximately -17.39992, -67.27324.

Who operates Caracollo Cement Plant?

The operator recorded in the open dataset is Empresa Productiva Cementos de Bolivia.

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