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Karmoy aluminium plant

Aluminium Smelter in Norway. Approximate location 59.31429, 5.30969.

Aluminium SmelterNorwayCO₂ reported

Karmoy aluminium plant is an aluminium smelter in Norway with a reported capacity of 270,000 t of alumina/aluminum. It smelts alumina into primary aluminium by high-current electrolysis. It is operated by Norsk Hydro ASA. By capacity it ranks #2 of 7 aluminium smelters tracked in Norway. It emits about 583,940 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 136,117 cars.

270,000t of alumina/aluminum
583,940t CO₂e / yr (Climate TRACE)
#6CO₂ rank in Norway
2.16t CO₂ per capacity unit

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-3673113.

W kontekście: jak ta instalacja się porównuje

Przy 270,000 t of alumina/aluminum, Karmoy aluminium plant jest znacznie powyżej medianę aluminium smelter w Norway (200,000 t of alumina/aluminum). Podsektor: aluminum. Jako aluminium smelter, wymaga intensywnego ciepła procesowego (typowo 600–900°C) do swoich głównych operacji przemysłowych — ciepła, które musi być dostarczane przez kotły, piece lub spalanie bezpośrednie, a straty przez nieisolowane zbiorniki i rury stanowią zmarnowane paliwo. Modułowa izolacja demontowalna może zmniejszyć te straty o 80–96%, chłodząc powierzchnie do ≤45°C, z zwrotem inwestycji często poniżej 2 lat. Huty aluminium używają dużych prądów elektrycznych do rafinacji tlenku glinu w stopiony aluminium powyżej 900°C, a metal w stanie gorącym musi płynąć przez tygle i urządzenia do odlewania.

Porównanie pojemności i intensywności CO₂ obliczane na podstawie danych instalacji przemysłowych Climate TRACE; rola sektora oparta na odniesieniau inżynierskim.

What 583,940 t CO₂e a year looks like

This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

136,117cars driven for a year
76,153homes' annual energy use
9,732,333tree seedlings grown 10 years

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Capacity vs largest aluminium smelters in Norway

Sunndalsora aluminium plant: 400,000 t of alumina/aluminum400kSunndalsor…Karmoy aluminium plant: 270,000 t of alumina/aluminum270kKarmoy alu…Aardal aluminium plant: 204,000 t of alumina/aluminum204kAardal alu…Husnes aluminium plant: 200,000 t of alumina/aluminum200kHusnes alu…Mosjoen aluminium plant: 200,000 t of alumina/aluminum200kMosjoen al…Hoyanger aluminium plant: 65,000 t of alumina/aluminum65kHoyanger a…Lista aluminium plant: 64,000 t of alumina/aluminum64kLista alum…

Reported capacity (t of alumina/aluminum), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by Norsk Hydro ASA. All facilities by this operator →

Local climate

Karmoy aluminium plant sits in a temperate oceanic climate zone (Köppen Cfb), at 59.3°N in the northern hemisphere.

~11°Ctypical annual mean
~18°Ctypical warm-season
Temperate oceanic: long cold winters and short, cool summers

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

How it compares & nearby sites

The #2 largest of 7 aluminium smelters in Norway by reported capacity.

Nearby industrial sites

Location

Coordinates 59.31429, 5.30969. View on OpenStreetMap.

Heat loss & insulation profile

A aluminium smelter like this runs hot equipment that sheds heat continuously: alumina calciner, casthouse furnaces, hot ducting (electrolysis itself is electric) (surface/process temperatures around 150–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.

electrolysis is mostly electricity (Scope 2) + anode process; on-site combustion small - insulation mainly relevant to alumina refining/casthouse.

Indicative recoverable energy

On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 2,200 MWh/yr (≈ 430 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.

See Inzonex insulation → Estimate your site →

Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.

Safety & the no-regret first step

Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.

External climate finance your country can access

Domestic energy-efficiency grants are limited here; industrial decarbonisation is mainly funded externally:

Routed via national development banks / accredited entities — not a direct factory grant. Verified 2026.

Frequently asked questions

What type of facility is Karmoy aluminium plant?

Karmoy aluminium plant is a aluminium smelter in Norway. It smelts alumina into primary aluminium by high-current electrolysis.

What is the capacity of Karmoy aluminium plant?

Karmoy aluminium plant has a reported capacity of 270,000 t of alumina/aluminum.

How much CO₂ does Karmoy aluminium plant emit?

Karmoy aluminium plant emits about 583,940 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 136,117 cars. That ranks #6 among tracked facilities in Norway.

Where is Karmoy aluminium plant located?

Karmoy aluminium plant is in Norway, near coordinates 59.31429, 5.30969.

Who operates Karmoy aluminium plant?

Karmoy aluminium plant is operated by Norsk Hydro ASA.

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