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Ennigerloh Cement Plant

Cement Plant in Germany. Approximate location 51.85762, 8.03065.

Cement PlantGermanyCO₂ reported

Ennigerloh Cement Plant is a cement plant in Germany with a reported capacity of 1,000,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by Heidelberg Materials AG. By capacity it ranks #18 of 32 cement plants tracked in Germany. It emits about 193,422 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 45,087 cars. Its CO₂ per unit of capacity is about 46% below the median cement plant.

1,000,000t of cement
193,422t CO₂e / yr (Climate TRACE)
#71CO₂ rank in Germany
0.19t CO₂ per capacity unit

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-32438317.

W kontekście: jak ta instalacja się porównuje

Przy 1,000,000 t of cement, Ennigerloh Cement Plant jest około medianę cement plant w Germany (1,000,000 t of cement). Jego CO₂ na jednostkę pojemności wynosi w przybliżeniu 39% poniżej medianę cement plant. Podsektor: cement. Jako cement plant, wymaga intensywnego ciepła procesowego (typowo 800–1400°C) do swoich głównych operacji przemysłowych — ciepła, które musi być dostarczane przez kotły, piece lub spalanie bezpośrednie, a straty przez nieisolowane zbiorniki i rury stanowią zmarnowane paliwo. Modułowa izolacja demontowalna może zmniejszyć te straty o 80–96%, chłodząc powierzchnie do ≤45°C, z zwrotem inwestycji często poniżej 2 lat. Cementownie ogrzewają wapień do 1.400°C w piecach obracających się — jeden z najgorętszych procesów przemysłowych — i muszą precyzyjnie kontrolować temperaturę na całej długości pieca.

Porównanie pojemności i intensywności CO₂ obliczane na podstawie danych instalacji przemysłowych Climate TRACE; rola sektora oparta na odniesieniau inżynierskim.

What 193,422 t CO₂e a year looks like

This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

45,087cars driven for a year
25,225homes' annual energy use
3,223,700tree seedlings grown 10 years

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Capacity vs largest cement plants in Germany

Deuna Cement Plant: 2,000,000 t of cement2.0MDeuna Ceme…Rudersdorf Cement Plant: 1,900,000 t of cement1.9MRudersdorf…Lengerich Cement Plant: 1,770,000 t of cement1.8MLengerich …Karsdorf Cement Plant: 1,400,000 t of cement1.4MKarsdorf C…Schelklingen Cement Plant: 1,400,000 t of cement1.4MSchelkling…Lagerdorf Cement Plant: 1,310,000 t of cement1.3MLagerdorf …Beckum-Kollenbach Cement Plant: 1,250,000 t of cement1.2MBeckum-Kol…Karlstadt Cement Plant: 1,200,000 t of cement1.2MKarlstadt …

Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by Heidelberg Materials AG. All facilities by this operator →

Local climate

Ennigerloh Cement Plant sits in a temperate oceanic climate zone (Köppen Cfb), at 51.9°N in the northern hemisphere.

~11°Ctypical annual mean
~18°Ctypical warm-season
Temperate oceanic: four distinct seasons — cold winters and warm summers

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

How it compares & nearby sites

The #18 largest of 32 cement plants in Germany by reported capacity.

Nearby industrial sites

Location

Coordinates 51.85762, 8.03065. View on OpenStreetMap.

Heat loss & insulation profile

A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.

60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.

Indicative recoverable energy

On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 8,200 MWh/yr (≈ 2,800 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.

See Inzonex insulation → Estimate your site →

Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.

Safety & the no-regret first step

Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.

Germany: funding & obligation

Funding. Grant 20-60% depending on module and company size; Modul 4 = energy/resource optimization of plants & processes (insulation fits). Foerderwettbewerb round budget ~EUR 60M.

Obligation. Mandatory energy audit if avg final energy 2.77-23.6 GWh/yr; certified EnMS/EMS if >23.6 GWh/yr; implementation plans for economically viable measures within 3 months of audit. (applies as a rule above the stated threshold — we don't hold this site's metered energy use).

Verified 2026; confirm current scheme terms before applying.

Frequently asked questions

What type of facility is Ennigerloh Cement Plant?

Ennigerloh Cement Plant is a cement plant in Germany. It burns limestone in high-temperature rotary kilns to make clinker and cement.

What is the capacity of Ennigerloh Cement Plant?

Ennigerloh Cement Plant has a reported capacity of 1,000,000 t of cement.

How much CO₂ does Ennigerloh Cement Plant emit?

Ennigerloh Cement Plant emits about 193,422 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 45,087 cars. That ranks #71 among tracked facilities in Germany.

Where is Ennigerloh Cement Plant located?

Ennigerloh Cement Plant is in Germany, near coordinates 51.85762, 8.03065.

Who operates Ennigerloh Cement Plant?

Ennigerloh Cement Plant is operated by Heidelberg Materials AG.

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