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Branford Cement Plant

Cement Plant in United States. Approximate location 29.96195, -82.85001.

Cement PlantUnited StatesCO₂ reported

Branford Cement Plant is a cement plant in United States with a reported capacity of 1,000,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by Ash Grove Cement Co. By capacity it ranks #54 of 86 cement plants tracked in United States. It emits about 311,180 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 72,536 cars. Its CO₂ per unit of capacity is about 14% below the median cement plant.

1,000,000t of cement
311,180t CO₂e / yr (Climate TRACE)
#364CO₂ rank in United States
0.31t CO₂ per capacity unit

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1897967.

W kontekście: jak ta instalacja się porównuje

Przy 1,000,000 t of cement, Branford Cement Plant jest około medianę cement plant w United States (1,100,000 t of cement). Podsektor: cement. Jako cement plant, wymaga intensywnego ciepła procesowego (typowo 800–1400°C) do swoich głównych operacji przemysłowych — ciepła, które musi być dostarczane przez kotły, piece lub spalanie bezpośrednie, a straty przez nieisolowane zbiorniki i rury stanowią zmarnowane paliwo. Modułowa izolacja demontowalna może zmniejszyć te straty o 80–96%, chłodząc powierzchnie do ≤45°C, z zwrotem inwestycji często poniżej 2 lat. Cementownie ogrzewają wapień do 1.400°C w piecach obracających się — jeden z najgorętszych procesów przemysłowych — i muszą precyzyjnie kontrolować temperaturę na całej długości pieca.

Porównanie pojemności i intensywności CO₂ obliczane na podstawie danych instalacji przemysłowych Climate TRACE; rola sektora oparta na odniesieniau inżynierskim.

What 311,180 t CO₂e a year looks like

This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

72,536cars driven for a year
40,582homes' annual energy use
5,186,333tree seedlings grown 10 years

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Capacity vs largest cement plants in United States

Ste. Genevieve Cement Plant: 4,500,000 t of cement4.5MSte. Genev…Victorville Cement Plant: 3,000,000 t of cement3.0MVictorvill…Heidelberg Union Bridge Cement Plant: 2,816,901 t of cement2.8MHeidelberg…Festus Cement Plant: 2,700,000 t of cement2.7MFestus Cem…Heidelberg Nazareth Cement Plant: 2,663,380 t of cement2.7MHeidelberg…Heidelberg Mitchell Cement Plant: 2,400,000 t of cement2.4MHeidelberg…Alpena Cement Plant: 2,400,000 t of cement2.4MAlpena Cem…Midlothian Cement Plant: 2,350,000 t of cement2.3MMidlothian…

Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by Ash Grove Cement Co. All facilities by this operator →

Local climate

Branford Cement Plant sits in a humid subtropical climate zone (Köppen Cfa), at 30.0°N in the northern hemisphere.

~18°Ctypical annual mean
~27°Ctypical warm-season
Humid subtropical: hot summers and mild winters

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

How it compares & nearby sites

The #54 largest of 86 cement plants in United States by reported capacity.

Nearby industrial sites

Location

Coordinates 29.96195, -82.85001. View on OpenStreetMap.

Heat loss & insulation profile

A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.

60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.

Indicative recoverable energy

On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 9,100 MWh/yr (≈ 3,100 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.

See Inzonex insulation → Estimate your site →

Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.

Safety & the no-regret first step

Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.

United States: funding & obligation

Funding. Investment tax credit up to 30% of qualified investment incl. industrial decarbonization; open to small/medium/large manufacturers.

Obligation. None at federal level (voluntary). Some states have their own programs. (applies as a rule above the stated threshold — we don't hold this site's metered energy use).

Verified 2026; confirm current scheme terms before applying.

Frequently asked questions

What type of facility is Branford Cement Plant?

Branford Cement Plant is a cement plant in United States. It burns limestone in high-temperature rotary kilns to make clinker and cement.

What is the capacity of Branford Cement Plant?

Branford Cement Plant has a reported capacity of 1,000,000 t of cement.

How much CO₂ does Branford Cement Plant emit?

Branford Cement Plant emits about 311,180 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 72,536 cars. That ranks #364 among tracked facilities in United States.

Where is Branford Cement Plant located?

Branford Cement Plant is in United States, near coordinates 29.96195, -82.85001.

Who operates Branford Cement Plant?

Branford Cement Plant is operated by Ash Grove Cement Co.

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