Cement Plant in Tunisia. Approximate location 35.84997, 8.59319.
Cement PlantTunisiaCO₂ reported
Djebel Ressas Cement Plant is a cement plant in Tunisia with a reported capacity of 2,200,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by Carthage Cement SA. By capacity it ranks #1 of 7 cement plants tracked in Tunisia. It emits about 584,911 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 136,343 cars. Its CO₂ per unit of capacity is about 26% below the median cement plant.
Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1897845.
2,200,000 t of cementで、Djebel Ressas Cement PlantはTunisiaのcement plantの中央値約 1,800,000 t of cementです。 容量あたりのCO₂は、cement plantの中央値下約19%です。 サブセクター：cement。 cement plantとして、その中核的な産業操業に対して激しいプロセス熱（通常800–1400°C）が必要です。この熱はボイラー、炉、または直接燃焼によって供給される必要があり、未断熱容器および配管からの損失は無駄な燃料を表します。モジュール式脱着可能な断熱は、これらの損失を80～96%削減でき、表面を≤45°Cに冷却でき、回収期間は通常2年未満です。 セメント工場は回転キルンでセメント石を1,400°Cに加熱します。最も高温の産業プロセスの1つであり、キルン全体の温度を正確に制御する必要があります。
容量およびCO₂強度の比較はClimate TRACEの産業施設データから計算されました。セクターの役割は工学リファレンスに基づいています。
This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:
Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.
Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).
Operated by Carthage Cement SA. All facilities by this operator →
Djebel Ressas Cement Plant sits in a hot-summer Mediterranean climate zone (Köppen Csa), at 35.8°N in the northern hemisphere.
Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).
The #1 largest of 7 cement plants in Tunisia by reported capacity.
Coordinates 35.84997, 8.59319. View on OpenStreetMap.
A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.
60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.
On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 11,000 MWh/yr (≈ 3,900 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.
See Inzonex insulation → Estimate your site →
Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.
Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.
Domestic energy-efficiency grants are limited here; industrial decarbonisation is mainly funded externally:
Routed via national development banks / accredited entities — not a direct factory grant. Verified 2026.
Djebel Ressas Cement Plant is a cement plant in Tunisia. It burns limestone in high-temperature rotary kilns to make clinker and cement.
Djebel Ressas Cement Plant has a reported capacity of 2,200,000 t of cement.
Djebel Ressas Cement Plant emits about 584,911 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 136,343 cars. That ranks #3 among tracked facilities in Tunisia.
Djebel Ressas Cement Plant is in Tunisia, near coordinates 35.84997, 8.59319.
Djebel Ressas Cement Plant is operated by Carthage Cement SA.
