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Asia Cement Plant

Cement Plant in Russian Federation. Approximate location 53.8699, 45.85004.

Cement PlantRussian FederationCO₂ reported

Asia Cement Plant is a cement plant in Russian Federation with a reported capacity of 1,860,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by Asia Cement LLC. By capacity it ranks #21 of 53 cement plants tracked in Russian Federation. It emits about 777,227 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 181,172 cars. Its CO₂ per unit of capacity is about 16% above the median cement plant.

1,860,000t of cement
777,227t CO₂e / yr (Climate TRACE)
#75CO₂ rank in Russian Federation
0.42t CO₂ per capacity unit

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-42547353.

文脈内で:この施設がどのように比較されるか

1,860,000 t of cementで、Asia Cement PlantはRussian Federationのcement plantの中央値約 1,700,000 t of cementです。 サブセクター:cement。 cement plantとして、その中核的な産業操業に対して激しいプロセス熱(通常800–1400°C)が必要です。この熱はボイラー、炉、または直接燃焼によって供給される必要があり、未断熱容器および配管からの損失は無駄な燃料を表します。モジュール式脱着可能な断熱は、これらの損失を80~96%削減でき、表面を≤45°Cに冷却でき、回収期間は通常2年未満です。 セメント工場は回転キルンでセメント石を1,400°Cに加熱します。最も高温の産業プロセスの1つであり、キルン全体の温度を正確に制御する必要があります。

容量およびCO₂強度の比較はClimate TRACEの産業施設データから計算されました。セクターの役割は工学リファレンスに基づいています。

What 777,227 t CO₂e a year looks like

This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

181,172cars driven for a year
101,360homes' annual energy use
12,953,783tree seedlings grown 10 years

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Capacity vs largest cement plants in Russian Federation

Mordovtsement Cement Plant: 5,000,000 t of cement5.0MMordovtsem…Sebryakovsky Cement Plant: 4,060,000 t of cement4.1MSebryakovs…Oskolcement Cement Plant: 3,700,000 t of cement3.7MOskolcemen…Topkinsky Cement Plant: 3,700,000 t of cement3.7MTopkinsky …SLK Sukholozhskcement Cement Plant: 3,500,000 t of cement3.5MSLK Sukhol…novoroscement Proletary Cement Plant: 2,600,000 t of cement2.6Mnovoroscem…Ferzikovo Cement Plant: 2,420,000 t of cement2.4MFerzikovo …Maltsovsky Portlandcement Cement Plant: 2,348,000 t of cement2.3MMaltsovsky…

Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by Asia Cement LLC. All facilities by this operator →

Local climate

Asia Cement Plant sits in a warm-summer humid continental climate zone (Köppen Dfb), at 53.9°N in the northern hemisphere.

~6°Ctypical annual mean
~19°Ctypical warm-season
Warm-summer humid continental: four distinct seasons — cold winters and warm summers

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

How it compares & nearby sites

The #21 largest of 53 cement plants in Russian Federation by reported capacity.

Nearby industrial sites

Location

Coordinates 53.8699, 45.85004. View on OpenStreetMap.

Heat loss & insulation profile

A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.

60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.

Indicative recoverable energy

On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 13,000 MWh/yr (≈ 4,400 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.

See Inzonex insulation → Estimate your site →

Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.

Safety & the no-regret first step

Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.

External climate finance your country can access

Domestic energy-efficiency grants are limited here; industrial decarbonisation is mainly funded externally:

Routed via national development banks / accredited entities — not a direct factory grant. Verified 2026.

Frequently asked questions

What type of facility is Asia Cement Plant?

Asia Cement Plant is a cement plant in Russian Federation. It burns limestone in high-temperature rotary kilns to make clinker and cement.

What is the capacity of Asia Cement Plant?

Asia Cement Plant has a reported capacity of 1,860,000 t of cement.

How much CO₂ does Asia Cement Plant emit?

Asia Cement Plant emits about 777,227 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 181,172 cars. That ranks #75 among tracked facilities in Russian Federation.

Where is Asia Cement Plant located?

Asia Cement Plant is in Russian Federation, near coordinates 53.8699, 45.85004.

Who operates Asia Cement Plant?

Asia Cement Plant is operated by Asia Cement LLC.

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