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Metallus Faircrest steel plant

Steel Plant in United States. Approximate location 40.75529, -81.43837.

Steel PlantUnited StatesCO₂ reported

Metallus Faircrest steel plant is a steel plant in United States with a reported capacity of 1,088,000 t of steel. It produces crude steel from iron ore (blast furnace) or scrap (electric arc furnace). It is operated by Metallus Inc. By capacity it ranks #33 of 75 steel plants tracked in United States. It emits about 60,387 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 14,076 cars. Its CO₂ per unit of capacity is about 90% below the median steel plant.

1,088,000t of steel
60,387t CO₂e / yr (Climate TRACE)
#906CO₂ rank in United States
0.06t CO₂ per capacity unit

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1567141.

Nel contesto: come si confronta questo impianto

Con 1,088,000 t of steel, Metallus Faircrest steel plant è attorno a la mediana di steel plant in United States (1,000,000 t of steel). Il suo CO₂ per unità di capacità è approssimativamente 50% al di sotto di la mediana di steel plant. Sottosettore: iron-and-steel. Come steel plant, richiede calore di processo intenso (tipicamente 800–1500°C) per le sue operazioni industriali essenziali — calore che deve essere fornito da caldaie, forni o combustione diretta, e le perdite attraverso recipienti e tubazioni non isolati rappresentano carburante sprecato. L'isolamento modulare removibile può ridurre queste perdite dell'80–96%, raffreddando superfici a ≤45°C, con payback spesso inferiore a 2 anni. Gli impianti siderurgici bruciano carbone in altiforni o utilizzano archi elettrici per fondere rottami; in entrambi i casi, il metallo fuso deve essere mantenuto sopra i 1.500°C e trasferito attraverso estesi tubi e recipienti caldi.

Confronto di capacità e intensità di CO₂ calcolato dai dati delle strutture industriali Climate TRACE; ruolo del settore basato su riferimento ingegneristico.

What 60,387 t CO₂e a year looks like

This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

14,076cars driven for a year
7,875homes' annual energy use
1,006,450tree seedlings grown 10 years

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Capacity vs largest steel plants in United States

U.S. Steel Gary Works: 7,800,000 t of steel7.8MU.S. Steel…Cleveland-Cliffs Indiana Harbor steel plant: 7,254,000 t of steel7.3MCleveland-…Cleveland-Cliffs Burns Harbor steel plant: 5,001,000 t of steel5.0MCleveland-…U.S. Steel Big River Steel plant: 4,668,437 t of steel4.7MU.S. Steel…Cleveland-Cliffs Cleveland steel plant: 4,100,000 t of steel4.1MCleveland-…U.S. Steel Great Lakes Works: 3,500,000 t of steel3.5MU.S. Steel…Steel Dynamics Columbus plant: 3,400,000 t of steel3.4MSteel Dyna…Nucor-Yamato Steel Blytheville plant: 3,174,000 t of steel3.2MNucor-Yama…

Reported capacity (t of steel), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by Metallus Inc. All facilities by this operator →

Local climate

Metallus Faircrest steel plant sits in a hot-summer humid continental climate zone (Köppen Dfa), at 40.8°N in the northern hemisphere.

~9°Ctypical annual mean
~23°Ctypical warm-season
Hot-summer humid continental: four distinct seasons — cold winters and warm summers

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

How it compares & nearby sites

The #33 largest of 75 steel plants in United States by reported capacity.

Nearby industrial sites

Location

Coordinates 40.75529, -81.43837. View on OpenStreetMap.

Heat loss & insulation profile

A steel plant like this runs hot equipment that sheds heat continuously: reheat & annealing furnaces, ladles, hot-blast stoves, steam & gas ducting (surface/process temperatures around 200–1,200 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.

Indicative recoverable energy

On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 3,600 MWh/yr (≈ 1,200 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.

See Inzonex insulation → Estimate your site →

Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.

Safety & the no-regret first step

Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.

United States: funding & obligation

Funding. Investment tax credit up to 30% of qualified investment incl. industrial decarbonization; open to small/medium/large manufacturers.

Obligation. None at federal level (voluntary). Some states have their own programs. (applies as a rule above the stated threshold — we don't hold this site's metered energy use).

Verified 2026; confirm current scheme terms before applying.

Frequently asked questions

What type of facility is Metallus Faircrest steel plant?

Metallus Faircrest steel plant is a steel plant in United States. It produces crude steel from iron ore (blast furnace) or scrap (electric arc furnace).

What is the capacity of Metallus Faircrest steel plant?

Metallus Faircrest steel plant has a reported capacity of 1,088,000 t of steel.

How much CO₂ does Metallus Faircrest steel plant emit?

Metallus Faircrest steel plant emits about 60,387 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 14,076 cars. That ranks #906 among tracked facilities in United States.

Where is Metallus Faircrest steel plant located?

Metallus Faircrest steel plant is in United States, near coordinates 40.75529, -81.43837.

Who operates Metallus Faircrest steel plant?

Metallus Faircrest steel plant is operated by Metallus Inc.

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