Mergelstetten Cement Plant

Mergelstetten Cement Plant is a cement plant in Germany with a reported capacity of 1,000,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by SCHWENK Zement GmbH & Co KG. By capacity it ranks #15 of 32 cement plants tracked in Germany. It emits about 192,552 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 44,884 cars. Its CO₂ per unit of capacity is about 47% below the median cement plant.

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-32438334.

Nel contesto: come si confronta questo impianto

Con 1,000,000 t of cement, Mergelstetten Cement Plant è attorno a la mediana di cement plant in Germany (1,000,000 t of cement). Il suo CO₂ per unità di capacità è approssimativamente 39% al di sotto di la mediana di cement plant. Sottosettore: cement. Come cement plant, richiede calore di processo intenso (tipicamente 800–1400°C) per le sue operazioni industriali essenziali — calore che deve essere fornito da caldaie, forni o combustione diretta, e le perdite attraverso recipienti e tubazioni non isolati rappresentano carburante sprecato. L'isolamento modulare removibile può ridurre queste perdite dell'80–96%, raffreddando superfici a ≤45°C, con payback spesso inferiore a 2 anni. Le cementerie riscaldano il calcare a 1.400°C in forni rotativi — uno dei processi industriali più caldi — e devono controllare la temperatura con precisione lungo l'intera lunghezza del forno.

Confronto di capacità e intensità di CO₂ calcolato dai dati delle strutture industriali Climate TRACE; ruolo del settore basato su riferimento ingegneristico.

What 192,552 t CO₂e a year looks like

This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Capacity vs largest cement plants in Germany

Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by SCHWENK Zement GmbH & Co KG. All facilities by this operator →

Local climate

Mergelstetten Cement Plant sits in a temperate oceanic climate zone (Köppen Cfb), at 48.7°N in the northern hemisphere.

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

How it compares & nearby sites

The #15 largest of 32 cement plants in Germany by reported capacity.

Nearby industrial sites

• Corsina Europe Gmbh · Textiles · 22,447 t CO₂
• Adolf Sauter Gmbh & Co. Kg · Textiles · 22,447 t CO₂
• Märker Kalk Gmbh · Lime Plant · 188,129 t CO₂
• Harburg Cement Plant · Cement Plant · 346,960 t CO₂
• Schelklingen Cement Plant · Cement Plant · 514,890 t CO₂
• Allmendingen Cement Plant · Cement Plant · 340,704 t CO₂

Location

Coordinates 48.65354, 10.16288. View on OpenStreetMap.

Hot industrial equipment? Cut the heat loss.

Kilns, furnaces, boilers, heat exchangers, valves and steam lines on sites like this lose energy continuously. Inzonex makes patented removable modular insulation for hot industrial equipment:

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• Typical payback up to 2 years

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Frequently asked questions