Masati Cement Plant

Masati Cement Plant is a cement plant in Zambia with a reported capacity of 1,500,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by Dangote Cement PLC. By capacity it ranks #2 of 6 cement plants tracked in Zambia. It emits about 436,640 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 101,781 cars. Its CO₂ per unit of capacity is about 19% below the median cement plant.

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1898172.

Nel contesto: come si confronta questo impianto

Con 1,500,000 t of cement, Masati Cement Plant è ben al di sopra di la mediana di cement plant in Zambia (1,000,000 t of cement). Il suo CO₂ per unità di capacità è approssimativamente 19% al di sotto di la mediana di cement plant. Sottosettore: cement. Come cement plant, richiede calore di processo intenso (tipicamente 800–1400°C) per le sue operazioni industriali essenziali — calore che deve essere fornito da caldaie, forni o combustione diretta, e le perdite attraverso recipienti e tubazioni non isolati rappresentano carburante sprecato. L'isolamento modulare removibile può ridurre queste perdite dell'80–96%, raffreddando superfici a ≤45°C, con payback spesso inferiore a 2 anni. Le cementerie riscaldano il calcare a 1.400°C in forni rotativi — uno dei processi industriali più caldi — e devono controllare la temperatura con precisione lungo l'intera lunghezza del forno.

Confronto di capacità e intensità di CO₂ calcolato dai dati delle strutture industriali Climate TRACE; ruolo del settore basato su riferimento ingegneristico.

What 436,640 t CO₂e a year looks like

This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Capacity vs largest cement plants in Zambia

Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by Dangote Cement PLC. All facilities by this operator →

Local climate

Masati Cement Plant sits in a humid subtropical (dry winter) climate zone (Köppen Cwa), at 13.0°S in the southern hemisphere.

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

How it compares & nearby sites

The #2 largest of 6 cement plants in Zambia by reported capacity.

Nearby industrial sites

• Zambezi Ndola Cement Plant · Cement Plant · 327,481 t CO₂
• Indeni Petroleum Refinery · Refinery
• Chilanga Ndola Cement Plant · Cement Plant · 360,566 t CO₂

Location

Coordinates -13.02727, 28.77899. View on OpenStreetMap.

Hot industrial equipment? Cut the heat loss.

Kilns, furnaces, boilers, heat exchangers, valves and steam lines on sites like this lose energy continuously. Inzonex makes patented removable modular insulation for hot industrial equipment:

• Up to 96% less heat loss from insulated surfaces
• Surface temperature down to ≤45°C for worker safety
• 6× faster maintenance access — removable and refittable
• Typical payback up to 2 years

See Inzonex process-equipment insulation →

Frequently asked questions