Cement Plant in Russian Federation. Approximate location 53.27303, 58.85867.
Cement PlantRussian FederationCO₂ reported
Cemix Bashkortostan Dry Mortar Cement Plant is a cement plant in Russian Federation with a reported capacity of 250,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by Cemix JSC. By capacity it ranks #51 of 53 cement plants tracked in Russian Federation. It emits about 135,557 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 31,598 cars. Its CO₂ per unit of capacity is about 51% above the median cement plant.
Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-42547255.
Con 250,000 t of cement, Cemix Bashkortostan Dry Mortar Cement Plant è al di sotto di la mediana di cement plant in Russian Federation (1,700,000 t of cement). Il suo CO₂ per unità di capacità è approssimativamente 30% al di sopra di la mediana di cement plant. Sottosettore: cement. Come cement plant, richiede calore di processo intenso (tipicamente 800–1400°C) per le sue operazioni industriali essenziali — calore che deve essere fornito da caldaie, forni o combustione diretta, e le perdite attraverso recipienti e tubazioni non isolati rappresentano carburante sprecato. L'isolamento modulare removibile può ridurre queste perdite dell'80–96%, raffreddando superfici a ≤45°C, con payback spesso inferiore a 2 anni. Le cementerie riscaldano il calcare a 1.400°C in forni rotativi — uno dei processi industriali più caldi — e devono controllare la temperatura con precisione lungo l'intera lunghezza del forno.
Confronto di capacità e intensità di CO₂ calcolato dai dati delle strutture industriali Climate TRACE; ruolo del settore basato su riferimento ingegneristico.
This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:
Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.
Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).
Operated by Cemix JSC. All facilities by this operator →
Cemix Bashkortostan Dry Mortar Cement Plant sits in a warm-summer humid continental climate zone (Köppen Dfb), at 53.3°N in the northern hemisphere.
Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).
The #51 largest of 53 cement plants in Russian Federation by reported capacity.
Coordinates 53.27303, 58.85867. View on OpenStreetMap.
A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.
60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.
On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 8,000 MWh/yr (≈ 2,700 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.
See Inzonex insulation → Estimate your site →
Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.
Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.
Domestic energy-efficiency grants are limited here; industrial decarbonisation is mainly funded externally:
Routed via national development banks / accredited entities — not a direct factory grant. Verified 2026.
Cemix Bashkortostan Dry Mortar Cement Plant is a cement plant in Russian Federation. It burns limestone in high-temperature rotary kilns to make clinker and cement.
Cemix Bashkortostan Dry Mortar Cement Plant has a reported capacity of 250,000 t of cement.
Cemix Bashkortostan Dry Mortar Cement Plant emits about 135,557 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 31,598 cars. That ranks #159 among tracked facilities in Russian Federation.
Cemix Bashkortostan Dry Mortar Cement Plant is in Russian Federation, near coordinates 53.27303, 58.85867.
Cemix Bashkortostan Dry Mortar Cement Plant is operated by Cemix JSC.
