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Marathon Galveston Bay Refinery

Refinery in United States. Approximate location 29.37469, -94.93346.

RefineryUnited StatesCO₂ reported

Marathon Galveston Bay Refinery is a refinery in United States with a reported capacity of 633,000 BBL per day. It processes crude oil into fuels and petrochemical feedstocks through distillation, cracking and reforming. It is operated by Marathon Petroleum Corp. By capacity it ranks #2 of 134 oil refineries tracked in United States. It emits about 7,124,794 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 1,660,791 cars. Its CO₂ per unit of capacity is about 33% above the median refinery.

633,000BBL per day
7,124,794t CO₂e / yr (Climate TRACE)
#5CO₂ rank in United States
11.26t CO₂ per capacity unit

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1753267.

En contexte: comment cette installation se compare

À 633,000 BBL per day, Marathon Galveston Bay Refinery est bien au-dessus de la médiane des refinery en United States (93,500 BBL per day). Son CO₂ par unité de capacité est approximativement 16% au-dessus de la médiane des refinery. Sous-secteur: oil-and-gas-refining. Comme refinery, elle nécessite une chaleur de procédé intensive (typiquement 200–600°C) pour ses opérations industrielles essentielles — chaleur qui doit être fournie par des chaudières, fours ou combustion directe, et les pertes par les récipients et tuyauteries non isolés représentent du combustible gaspillé. L'isolation modulaire amovible peut réduire ces pertes de 80–96%, refroidissant les surfaces à ≤45°C, avec des délais d'amortissement souvent inférieurs à 2 ans. Les raffineries chauffent, fractionnent et transforment chimiquement le pétrole brut en combustibles et matières premières pétrochimiques par distillation et craquage gourmands en énergie — extrêmement exigeants pour la génération de vapeur et la récupération de chaleur.

Comparaison de capacité et d'intensité de CO₂ calculée à partir des données des installations industrielles Climate TRACE; rôle du secteur basé sur la référence d'ingénierie.

What 7,124,794 t CO₂e a year looks like

This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

1,660,791cars driven for a year
929,159homes' annual energy use
118,746,567tree seedlings grown 10 years

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Capacity vs largest oil refineries in United States

Motiva Port Arthur Refinery: 640,500 BBL per day640kMotiva Por…Marathon Galveston Bay Refinery: 633,000 BBL per day633kMarathon G…Exxonmobil Beaumont Refinery: 612,000 BBL per day612kExxonmobil…Marathon Garyville Refinery: 606,000 BBL per day606kMarathon G…Exxonmobil Baytown Refinery: 564,440 BBL per day564kExxonmobil…Exxonmobil Baton Rouge Refinery: 522,500 BBL per day522kExxonmobil…Citgo Lake Charles Refinery: 459,800 BBL per day460kCitgo Lake…BP Whiting Refinery: 435,000 BBL per day435kBP Whiting…

Reported capacity (BBL per day), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by Marathon Petroleum Corp. All facilities by this operator →

Local climate

Marathon Galveston Bay Refinery sits in a humid subtropical climate zone (Köppen Cfa), at 29.4°N in the northern hemisphere.

~18°Ctypical annual mean
~27°Ctypical warm-season
Humid subtropical: hot summers and mild winters

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

How it compares & nearby sites

The #2 largest of 134 oil refineries in United States by reported capacity.

Nearby industrial sites

Location

Coordinates 29.37469, -94.93346. View on OpenStreetMap.

Heat loss & insulation profile

A refinery like this runs hot equipment that sheds heat continuously: crude & vacuum distillation columns, fired heaters, heat exchangers, steam lines, valves & flanges (surface/process temperatures around 150–550 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.

Indicative recoverable energy

On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 76,000 MWh/yr (≈ 15,000 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.

See Inzonex insulation → Estimate your site →

Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.

Safety & the no-regret first step

Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.

United States: funding & obligation

Funding. Investment tax credit up to 30% of qualified investment incl. industrial decarbonization; open to small/medium/large manufacturers.

Obligation. None at federal level (voluntary). Some states have their own programs. (applies as a rule above the stated threshold — we don't hold this site's metered energy use).

Verified 2026; confirm current scheme terms before applying.

Frequently asked questions

What type of facility is Marathon Galveston Bay Refinery?

Marathon Galveston Bay Refinery is a refinery in United States. It processes crude oil into fuels and petrochemical feedstocks through distillation, cracking and reforming.

What is the capacity of Marathon Galveston Bay Refinery?

Marathon Galveston Bay Refinery has a reported capacity of 633,000 BBL per day.

How much CO₂ does Marathon Galveston Bay Refinery emit?

Marathon Galveston Bay Refinery emits about 7,124,794 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 1,660,791 cars. That ranks #5 among tracked facilities in United States.

Where is Marathon Galveston Bay Refinery located?

Marathon Galveston Bay Refinery is in United States, near coordinates 29.37469, -94.93346.

Who operates Marathon Galveston Bay Refinery?

Marathon Galveston Bay Refinery is operated by Marathon Petroleum Corp.

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