Cement Plant in India. Approximate location 16.696, 79.64847.
Cement PlantIndiaCO₂ reported
India Cements Wadapally Cement Plant is a cement plant in India with a reported capacity of 2,500,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by India Cements Ltd. By capacity it ranks #81 of 160 cement plants tracked in India. It emits about 747,686 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 174,286 cars. Its CO₂ per unit of capacity is about 17% below the median cement plant.
Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-32438546.
À 2,500,000 t of cement, India Cements Wadapally Cement Plant est autour de la médiane des cement plant en India (2,500,000 t of cement). Son CO₂ par unité de capacité est approximativement 21% en dessous de la médiane des cement plant. Sous-secteur: cement. Comme cement plant, elle nécessite une chaleur de procédé intensive (typiquement 800–1400°C) pour ses opérations industrielles essentielles — chaleur qui doit être fournie par des chaudières, fours ou combustion directe, et les pertes par les récipients et tuyauteries non isolés représentent du combustible gaspillé. L'isolation modulaire amovible peut réduire ces pertes de 80–96%, refroidissant les surfaces à ≤45°C, avec des délais d'amortissement souvent inférieurs à 2 ans. Les cimenteries chauffent le calcaire à 1.400°C dans des fours rotatifs — l'un des processus industriels les plus chauds — et doivent contrôler la température avec précision sur toute la longueur du four.
Comparaison de capacité et d'intensité de CO₂ calculée à partir des données des installations industrielles Climate TRACE; rôle du secteur basé sur la référence d'ingénierie.
This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:
Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.
Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).
Operated by India Cements Ltd. All facilities by this operator →
India Cements Wadapally Cement Plant sits in a hot semi-arid steppe climate zone (Köppen BSh), at 16.7°N in the northern hemisphere.
Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).
The #81 largest of 160 cement plants in India by reported capacity.
Coordinates 16.696, 79.64847. View on OpenStreetMap.
A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.
60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.
On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 13,000 MWh/yr (≈ 4,300 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.
See Inzonex insulation → Estimate your site →
Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.
Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.
Domestic energy-efficiency grants are limited here; industrial decarbonisation is mainly funded externally:
CBAM. Exporters of cement, steel, aluminium, fertiliser, hydrogen and electricity to the EU face the Carbon Border Adjustment Mechanism — cutting embedded emissions (efficiency + insulation) lowers the levy.
Routed via national development banks / accredited entities — not a direct factory grant. Verified 2026.
India Cements Wadapally Cement Plant is a cement plant in India. It burns limestone in high-temperature rotary kilns to make clinker and cement.
India Cements Wadapally Cement Plant has a reported capacity of 2,500,000 t of cement.
India Cements Wadapally Cement Plant emits about 747,686 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 174,286 cars. That ranks #176 among tracked facilities in India.
India Cements Wadapally Cement Plant is in India, near coordinates 16.696, 79.64847.
India Cements Wadapally Cement Plant is operated by India Cements Ltd.
