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Al Minya Desert Cement Plant

Cement Plant in Egypt. Approximate location 28.29704, 30.85628.

Cement PlantEgyptCO₂ reported

Al Minya Desert Cement Plant is a cement plant in Egypt with a reported capacity of 2,690,000 t of cement. It burns limestone in high-temperature rotary kilns to make clinker and cement. It is operated by Royal El Minya Cement Co. By capacity it ranks #13 of 26 cement plants tracked in Egypt. It emits about 1,995,545 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 465,162 cars. Its CO₂ per unit of capacity is about 106% above the median cement plant.

2,690,000t of cement
1,995,545t CO₂e / yr (Climate TRACE)
#9CO₂ rank in Egypt
0.74t CO₂ per capacity unit

Facility data: Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0), id ct-1896688.

En contexto: cómo se compara esta instalación

Con 2,690,000 t of cement, Al Minya Desert Cement Plant está alrededor de la mediana de cement plant en Egypt (2,690,000 t of cement). Su CO₂ por unidad de capacidad es aproximadamente 107% por encima de la mediana de cement plant. Subsector: cement. Como cement plant, requiere calor de proceso intenso (típicamente 800–1400°C) para sus operaciones industriales centrales — calor que debe ser suministrado por calderas, hornos o combustión directa, y las pérdidas a través de recipientes y tuberías sin aislar representan combustible desperdiciado. El aislamiento modular desmontable puede reducir esas pérdidas en un 80–96%, enfriando superficies a ≤45°C, con amortización a menudo inferior a 2 años. Las plantas de cemento calientan piedra caliza a 1.400°C en hornos rotativos — uno de los procesos industriales más calientes — y deben controlar la temperatura con precisión en toda la longitud del horno.

Comparación de capacidad e intensidad de CO₂ calculada a partir de datos de instalaciones industriales de Climate TRACE; papel del sector basado en referencia de ingeniería.

What 1,995,545 t CO₂e a year looks like

This facility's reported annual CO₂e in the everyday equivalents from the US EPA Greenhouse Gas Equivalencies calculator:

465,162cars driven for a year
260,243homes' annual energy use
33,259,083tree seedlings grown 10 years

Equivalencies: US EPA Greenhouse Gas Equivalencies. Emissions: Climate TRACE.

Capacity vs largest cement plants in Egypt

National Cement New Beni Suef Cement Plant: 12,000,000 t of cement12.0MNational C…Lafarge Attaka Cement Plant: 10,200,000 t of cement10.2MLafarge At…Helwan Cement Plant: 8,000,000 t of cement8.0MHelwan Cem…National Cement El Hassana Cement Plant: 7,000,000 t of cement7.0MNational C…Assiuit Cement Asyut Plant: 5,700,000 t of cement5.7MAssiuit Ce…Arabian Cement Attaka Plant: 5,000,000 t of cement5.0MArabian Ce…Borg El Arab Cement Plant: 4,800,000 t of cement4.8MBorg El Ar…Tura Cement Plant: 4,000,000 t of cement4.0MTura Cemen…

Reported capacity (t of cement), Climate TRACE v6 (asset-level capacity & CO₂e, CC BY 4.0).

Operator

Operated by Royal El Minya Cement Co. All facilities by this operator →

Local climate

Al Minya Desert Cement Plant sits in a hot desert climate zone (Köppen BWh), at 28.3°N in the northern hemisphere.

~24°Ctypical annual mean
~34°Ctypical warm-season
Hot desert: hot summers and mild winters

Köppen zone: Köppen-Geiger world climate classification (Kottek et al. 2006, 0.5° grid).

How it compares & nearby sites

The #13 largest of 26 cement plants in Egypt by reported capacity.

Nearby industrial sites

Location

Coordinates 28.29704, 30.85628. View on OpenStreetMap.

Heat loss & insulation profile

A cement plant like this runs hot equipment that sheds heat continuously: rotary kiln shell, preheater tower, tertiary air duct & kiln hood, clinker-cooler ducts, valves (surface/process temperatures around 200–1,000 °C). These surfaces lose energy to the air year-round; removable modular insulation cuts that loss, brings outer surfaces to ≤45 °C, and unclips for inspection.

60% of cement CO2 is process calcination - NOT insulation-addressable; energy here is the fuel side only.

Indicative recoverable energy

On an already-insulated site (pipes & valves in cladding / jackets), closing the remaining gaps, flanges and damaged sections and switching to removable covers indicatively recovers about 19,000 MWh/yr (≈ 6,500 t CO₂/yr) — scaled to this site's reported CO₂ within its sector. Bare or damaged surfaces recover several times more.

See Inzonex insulation → Estimate your site →

Indicative, not a measurement. Conservative floor for an already-insulated plant; a TIPCHECK on-site audit gives a measured figure. Industry context: EiiF TIPCHECK — industrial insulation can save ~14 Mtoe/yr in EU, payback typically <2 years.

Safety & the no-regret first step

Bare hot surfaces here exceed the touch-safe limit (EN ISO 13732-1); insulation to ≤45 °C is a worker-safety and compliance win. And before electrification, fuel-switching or CCS, eliminating surface heat loss is the cheapest, fastest, lowest-risk step — audit the bare spots first, rip-and-replace later.

External climate finance your country can access

Domestic energy-efficiency grants are limited here; industrial decarbonisation is mainly funded externally:

CBAM. Exporters of cement, steel, aluminium, fertiliser, hydrogen and electricity to the EU face the Carbon Border Adjustment Mechanism — cutting embedded emissions (efficiency + insulation) lowers the levy.

Routed via national development banks / accredited entities — not a direct factory grant. Verified 2026.

Frequently asked questions

What type of facility is Al Minya Desert Cement Plant?

Al Minya Desert Cement Plant is a cement plant in Egypt. It burns limestone in high-temperature rotary kilns to make clinker and cement.

What is the capacity of Al Minya Desert Cement Plant?

Al Minya Desert Cement Plant has a reported capacity of 2,690,000 t of cement.

How much CO₂ does Al Minya Desert Cement Plant emit?

Al Minya Desert Cement Plant emits about 1,995,545 tonnes of CO₂e per year (Climate TRACE) — roughly the tailpipe emissions of 465,162 cars. That ranks #9 among tracked facilities in Egypt.

Where is Al Minya Desert Cement Plant located?

Al Minya Desert Cement Plant is in Egypt, near coordinates 28.29704, 30.85628.

Who operates Al Minya Desert Cement Plant?

Al Minya Desert Cement Plant is operated by Royal El Minya Cement Co.

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